A valve assembly may include: a valve body with a longitudinal axis and a cavity; a valve needle; and a driving device for displacing the valve needle. In some embodiments, the valve needle comprises a disc element. The disc element and the driving device comprise mutually facing and radially extending coupling surfaces, the coupling surfaces having an overlapping area of at least 35% of the cross-sectional area of the cavity. The driving device takes the disc element with it for displacing the valve needle in the opening direction solely by means of hydraulic interaction between the coupling surfaces when the driving device is displaced in the opening direction. The coupling surface of the driving device engages in a form-fit connection with the coupling surface of the disc element for pushing the valve needle towards the closing position.

The present disclosure relates to internal combustion engines. Various embodiments thereof may include a piezo injector for fuel injection. For example, an injector may include: a nozzle unit with a nozzle needle; a piezoelectric actuator unit; and a hydraulic coupler unit coupling the nozzle unit to the actuator unit. The coupler unit includes a coupler piston, a coupler cylinder, and a coupler spring. The coupler piston has a top side facing toward the coupler cylinder and a bottom side. The coupler spring pushes the coupler piston against a face side of the nozzle needle oriented toward the bottom side of the coupler piston and has a contact area with the nozzle needle. The coupler piston includes a passage opening providing a flow connection from the bottom side of the coupler piston to the top side of the coupler piston, arranged within the contact area.

A piezo injector includes a piezo actuator arranged in an actuator chamber and a valve plunger arranged in a valve plunger bore and having a first end face facing the piezo actuator. The valve plunger is arranged between a first control chamber defined by a valve plunger bore portion delimited by the first end face and a spring chamber formed by a valve plunger bore portion opposite the first control chamber. A second control chamber is delimited by a second face of a nozzle needle and a sleeve guided by the nozzle needle. A leakage pin is arranged in a leakage pin bore between the piezo actuator and the first end face of the valve plunger. The leakage pin bore is formed in an intermediate plate arranged on a side of a control plate facing the piezo actuator, the valve plunger bore being formed in said control plate.

The present disclosure relates to fuel injectors. The teachings may be embodied in a method for characterizing a hydraulic coupling element. The fuel injector may have a piston to pressurize a hydraulic medium and a pin connecting the piston to a piezoactuator. The method may include applying a charging current to the piezo actuator low enough that the leakage flow prevents a pressure differential and the nozzle needle remains closed; discharging the piezo actuator with a current high enough to release the mechanical connection between the piston and the pin; detecting when the piston impacts on the pin; and characterizing the coupling element based on the time between discharge and impact.

A fuel electro-injector for a fuel injection system for an internal combustion engine, having an atomizer equipped with a nozzle and a valve needle defining a discharge section that is annular and has a width that continuously increases as the opening stroke of the valve needle proceeds. The opening stroke is directed outwards and is caused, in a proportional manner, by the operation of an electric actuator. The electro-injector has a high-pressure environment with an annular passageway around the lateral outer surface of the valve needle to supply fuel to the discharge section, and a low-pressure environment, which communicates with a fuel outlet and is separated from the high-pressure environment by a dynamic seal between the valve needle and the nozzle. The electro-injector is provided with a hydraulic connection between the electric actuator and the valve needle, with a pressure chamber axially delimited, on one side, by the valve needle and, in use, is filled with fuel that, once compressed, axially pushes the valve needle along the opening stroke. The hydraulic connection is placed in the low-pressure environment, so that the pressure chamber only communicates with this environment.

A fuel injector for use in an internal combustion engine includes a valve member that is moveable within a bore of an injection nozzle so as to be engageable with a valve seat region to control fuel delivery through one or more nozzle outlets, an injector body housing an actuator that is operable to move the valve member within the bore, and defining an accumulator volume for storing high pressure fuel. The fuel injector includes a damping chamber in fluid communication with the accumulator volume through a fluid passage, the damping chamber serving to reduce pressure wave activity within the accumulator volume.

A fluid injector has a solid state actuator and a control piston unit arranged in a recess of an injector body. A transmission pin mechanically couples the actuator to the control piston unit. A first control chamber, coupled hydraulically to a second control chamber, is delimited by the control piston unit and the injector body. A control piston of the control piston unit has an end surface that is coupled to the transmission pin and which delimits the first control chamber. The control piston unit has a control sleeve arranged coaxially with the control piston and an inwardly directed projection that provides a driving coupling between the control piston and the control sleeve after a predefined control stroke of the control piston. The driving coupling results in the control piston influencing a free volume of the first control chamber during an axial movement of the control piston.

The present disclosure relates to fuel injectors. The teachings may be embodied in a method for characterizing a hydraulic coupling element. The fuel injector may have a piston to pressurize a hydraulic medium and a pin connecting the piston to a piezoactuator. The method may include applying a charging current to the piezo actuator low enough that the leakage flow prevents a pressure differential and the nozzle needle remains closed; discharging the piezo actuator with a current high enough to release the mechanical connection between the piston and the pin; detecting when the piston impacts on the pin; and characterizing the coupling element based on the time between discharge and impact.

A fuel injector for use in an internal combustion engine includes a valve member that is moveable within a bore of an injection nozzle so as to be engageable with a valve seat region to control fuel delivery through one or more nozzle outlets, an injector body housing an actuator that is operable to move the valve member within the bore, and defining an accumulator volume for storing high pressure fuel. The fuel injector includes a damping chamber in fluid communication with the accumulator volume through a fluid passage, the damping chamber serving to reduce pressure wave activity within the accumulator volume.

In addition to liquid in a thermal volume-neutral stroke transmitter, first and/or second displacement body(ies) is/are positioned in the stroke transmitter, for displacing the liquid. These three materials in the closed system are designed so that the stroke transmitter remains pressure-free during temperature changes.