Methods and systems are provided for a foam sleeve circumferentially surrounding an engine passage. In one example, a system may include a collapsible foam sleeve including cuts on its surface that may be fit onto the engine passage. The foam sleeve may be stacked and transported in a collapsed state and then expanded prior to the fitting to the engine passage.

An intake duct for an internal combustion engine includes a plastic molded first split body and a fibrous molded second split body. The first split body includes a first flange. The second split body includes a body and a second flange that protrudes from the body. The first flange and the second flange are joined to each other through welding so that the intake duct includes a tubular shape. The second flange includes a joint joined to the first flange. The joint includes a low-compression portion formed at a lower compressibility than the body of the second split body.

A high frequency attenuating device for an air flow induction system of a vehicle employing a thermoformed fibrous mat of any shape that fits robustly inside the duct. The dissipative nature of the fibrous mat helps in achieving broadband attenuation in the high frequency regime. The ability to manufacture the fibrous mat into any shape helps with restriction, targets different attenuation bands, and makes it more feasible to manufacture. Hybrid solutions are possible when combined with low frequency perforated silencers or high frequency QWT arrays injection molded onto them.

A method for manufacturing a waterproof felt duct may include (a) laminating a waterproof film on one side of a first nonwoven fabric and laminating a second nonwoven fabric on the waterproof film laminated on the first nonwoven fabric to form a laminated body; (b) forming a waterproof felt base material by thermally adhering the laminated body; (c) cutting the waterproof felt base material into a desired shape; (d) molding a duct while surrounding the waterproof felt base material cut into the desired shape around the external surface of a molding jig having a worm gear shape; (e) heat-treating the molded duct; (f) cooling the heat-treated duct; and (g) ejecting the cooled duct from the molding jig.

A method of manufacturing a component includes additively manufacturing a crucible; directionally solidifying a metal material within the crucible; and removing the crucible to reveal the component. A component for a gas turbine engine includes a directionally solidified metal material component, the directionally solidified metal material component having been additively manufactured of a metal material concurrently with a core, the metal material having been remelted and directionally solidified.

An air cleaner includes a housing and a filter element located within the housing. The housing includes a housing body and a fiber molding assembly. The housing body is formed by a plastic molding. The housing body has a wall located upstream of the filter element in an air flow direction and a recess, which is an inwardly recessed part of the wall. The fiber molding assembly is fixed to the wall, covers the recess from outside, and forms a part of a side wall of an inlet passage together with the recess. A communication hole for communication between the inlet passage and an interior of the housing body is formed in the recess.

A tunable, noise-attenuating resistive silencer assembly for use with an internal combustion engine is disclosed. The resistive silencer assembly incorporates a resistive silencer material. The assembly includes an intake duct having air inlet and outlet ends, an acoustic absorbing material support structure positioned between the air inlet and air outlet ends, and an acoustic absorbing element supported by the acoustic absorbing material support structure. The acoustic absorbing element has a defined and non-amorphous shape. The air enters the air inlet end, passes by the acoustic absorbing material, and exits the air outlet end. The acoustic absorbing element is formed from a foam material that may be open cell or closed cell. If open cell foam, the material may be either a low density or high density polyurethane foam. If closed cell foam, the material may be crushed, closed-celled ethylene propylene dieme or polyvinyl nitrile foam.

Charge air hoses or engine coolant hoses including a hose-shaped base member, a textile reinforcement arranged to directly contact the surface of the base member, an outer layer arranged outwardly the textile reinforcement, where the outer layer defines an outer surface of the hoses, and an abrasion resistant reinforcement patch embedded in localized area of the outer surface of the hoses. In some aspects, the abrasion resistant reinforcement patch is in contact with another underhood component. In some aspects, the abrasion resistant reinforcement patch may include a woven fabric, a knitted fabric, a fabric mesh or a fabric braid. Also yarns forming the abrasion resistant reinforcement patch may be provided with an impregnation. The abrasion resistant reinforcement patch may also have a coating.

An intake system component includes a side wall and a holding sheet arranged on an inner surface of the side wall. The side wall is formed by a fibrous body including base material fibers and binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet is formed in the same manner as the side wall by a fibrous body including the base material fibers and the binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet includes a holding portion and a joined portion. The holding portion holds an adsorbent that adsorbs a fuel component. The joined portion is located around the holding portion and joined with the inner surface of the side wall by the binder fibers.

A duct includes a circumferential wall. At least part of the circumferential wall is a fibrous portion that includes fibers. The fibrous portion includes a breathable inner layer located on an inner circumferential side in the circumferential wall and an outer layer located on an outer circumferential side of the inner layer in the circumferential wall. The outer layer is less breathable than the inner layer. A boundary between the inner layer and the outer layer is breathable.