A system for monitoring a piece of hydraulic fracturing equipment such as a positive displacement pump. The system includes a plurality of sensors configured to detect conditions of the hydraulic fracturing pump and a processor that is communicatively coupled to the plurality of sensors and configured to analyze data received from the plurality of sensors. The processor is also configured to predict faults in the hydraulic fracturing pump based on the data analysis. The system also includes a communication interface that is configured for transmitting predicted fault data to one or more devices.

A hydraulic fracturing system includes a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage. The system also includes an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator. The system further includes switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump.

A hydraulic fracturing system includes a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage. The system also includes an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator. The system further includes switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump.

The present disclosure provides a fracturing equipment. The fracturing equipment includes: a plunger pump, a main motor and a noise reduction device. The plunger pump is used for pressurizing liquid. The main motor is connected to the plunger pump by transmission for providing driving force to the plunger pump. The noise reduction device is constructed as a cabin structure and covers outside the main motor and isolates the main motor from the plunger pump. With the fracturing equipment according to the present disclosure, the fracturing equipment is driven by the main motor with relatively low noise during operation. The noise reduction device isolates the main motor from the outside, which can effectively reduce the noise intensity transmitted to the outside during operation, thereby achieve the effect of noise reduction. In addition, the plunger pump is isolated from the main motor by the noise reduction device, thus realizing isolation of high-pressure dangerous areas and ensuring safe operation.

A technique for reducing harmonic vibration in a multiplex multi-pump system. The technique includes establishing a lower bound of system specific vibration-related information such as via pressure variation or other vibration indicator. Establishing the lower bound may be achieved through simulation with the system or through an initial sampling period of pump operation. During this time, random perturbations through a subset of the pumps may be utilized to disrupt timing or phase of the subset. Thus, system vibration may randomly increase or decrease upon each perturbation. Regardless, with a sufficient number of sampled perturbations, the lower bound may be established. Therefore, actual controlled system operations may proceed, again employing random perturbations until operation of the system close to the known lower bound is substantially attained.

A pump comprises a housing (141) having a cavity (142) with an inlet valve (143), an apparatus (144) for raising fluid pressure in the cavity (142) and a discharge valve (145), the discharge valve (145) comprises a valve head (160) movable between an open and closed position and a valve seat (167), wherein the pump further comprises a booster piston (182) arranged in a booster cylinder (183), the booster piston (182) has a first face (191) exposed to a low pressure zone (189) and a second face (194) exposed to fluid pressure in the cavity (142), and at least one of the booster piston (182) and the booster cylinder (183) is movable relative to the other to add an opening force to the discharge valve. The pump is preferably a mud pump for circulating drilling mud through a drill string in a wellbore or a cement pump which may be of the type for pumping cement into a wellbore. Also disclosed is a method for facilitating opening a valve comprising a valve head (160) and a valve seat (167), the valve head (160) is movable a predetermined distance from a closed position on the valve seat (167) to a fully open position distant on the valve seat, and the method comprises the step of adding a force to the valve head (160) along a small portion of the predetermined distance.

Various assemblies that can be used in a mud pump with a plunger-style piston to reduce seal failures, to offer control in variability of the circumference of the piston to thereby control fluid pressure, and to provide visibility into seal condition during operation. In one embodiment, a sleeve that can vary the overall effective circumference of the piston enables fluid pressure control. In some embodiments, seal failure within a pump can be monitored via a drain port that would receive drilling fluid leaking past a seal during operation of the pump. A discharge valve can be provided between an inlet and an outlet of the mud pump to reduce the load on pump components during start-up. Additional systems, devices, and methods are also disclosed.

A self-aligning mud pump apparatus is provided. In one embodiment, the mud pump includes a rotatable crankshaft, a crosshead, a crosshead guide, and a hub disposed in a housing. The hub is disposed on the crankshaft and is operable to convert rotating motion of the crankshaft to reciprocating motion of the crosshead within the crosshead guide. The hub is coupled to the crosshead via a connecting rod, which is connected the crosshead such that the connecting rod has five degrees of freedom with respect to the crosshead guide. The mud pump may also or instead include a piston coupled to the crosshead with five degrees of freedom between the piston and the crosshead. Additional systems, devices, and methods are also disclosed.

A methods and system to operate hydraulic fracturing units may include utilizing hydraulic fracturing unit profiles. The system may include hydraulic fracturing units may include various components. The components may include an engine and associated local controller and sensors, a transmission connected to the engine, transmission sensors, and a pump connected to the transmission and powered by the engine via the transmission and associated local controller and sensors. A supervisory controller may control the hydraulic fracturing units. The supervisory controller may be in communication with components of each hydraulic fracturing unit. The supervisory controller may include instructions to, for each hydraulic fracturing units, obtain hydraulic fracturing unit parameters, determine a hydraulic fracturing unit health assessment, and build a hydraulic unit profile including the health assessment and parameters. The supervisory controller may, based on the health assessment, determine the hydraulic fracturing unit's capability to be operated at a maximum power output.

A methods and system to operate hydraulic fracturing units may include utilizing hydraulic fracturing unit profiles. The system may include hydraulic fracturing units may include various components. The components may include an engine and associated local controller and sensors, a transmission connected to the engine, transmission sensors, and a pump connected to the transmission and powered by the engine via the transmission and associated local controller and sensors. A supervisory controller may control the hydraulic fracturing units. The supervisory controller may be in communication with components of each hydraulic fracturing unit. The supervisory controller may include instructions to, for each hydraulic fracturing units, obtain hydraulic fracturing unit parameters, determine a hydraulic fracturing unit health assessment, and build a hydraulic unit profile including the health assessment and parameters. The supervisory controller may, based on the health assessment, determine the hydraulic fracturing unit's capability to be operated at a maximum power output.