A system for manufacturing a tower structure of a wind turbine includes an additive printing device having a central frame structure with a platform and an arm member. The arm member is generally parallel to a longitudinal axis of the tower structure. The additive printing device also includes a plurality of robotic arms secured to the arm member of the central frame structure. Each of the robotic arms includes a printer head for additively printing one or more materials. The additive printing device further includes at least one nozzle configured for dispensing a cementitious material. Moreover, the system includes one or more molds additively printed via the additive printing device of a polymer material. As such, the mold(s) define inner and outer wall limits of the tower structure. After the mold(s) are printed and solidified, at least one of the printer heads or the nozzle of the additive printing device is configured to dispense the cementitious material between the inner and outer wall limits of the tower structure.

This invention relates generally to a nozzle, method thereof and a kit set for the same for spreading material on curved surface, in the field of repairing services for wind turbine blades and other similar composite components. More particularly, the present invention relates to a nozzle for spreading material on a leading edge of a wind turbine blade for guiding the material along the surface, generally, for repairing or upgrading. In addition it relates to a method and a kit for performing the application.

An apparatus is provided for modifying the geometry of at least one part of a turbine, which can include a shell assembly that includes an outer shell that is shaped to modify the shape of a pre-existing element of a turbine. The outer shell of the shell assembly can be composed of a fiber-reinforced polymeric material and can at least partially define an inner cavity. The outer shell can be bonded to a structure to modify the geometrical shape of that structure. Thereafter, a polymer casting can be injected into the inner cavity via at least one injection port attached to the shell assembly. In some embodiments, one or more stiffeners and/or a core can be positioned within the inner cavity to help improve the bonding of the polymer casting to the shell and/or improve a structural property of the apparatus.

A wind turbine blade includes a lengthwise portion that extends between a root region and a tip region of the wind turbine blade. The lengthwise portion includes a cross section in which a first region surrounds a second region. The densities of the first and second regions vary with the first density being greater than the second density. The lengthwise portion includes a surface layer that bounds the first region, forms an exterior surface, and is configured to resist environmental degradation. At least one structural element extends longitudinally through the first region and is configured to reinforce the blade during use of the wind turbine. The lengthwise portion of a wind turbine blade may be made through an additive manufacturing process by depositing a main body in a plurality of layers. Each layer may be deposited in a plane generally parallel to a longitudinal axis of the lengthwise portion.

A method for creating a transition from an edge of an add-on part mounted on the outer surface of a rotor blade, including the steps: delimiting an application area on the rotor blade surface and the add-on part to be covered by a sealant compound with a thin and smooth masking tape; dispensing of the sealant on the application area; distribution of the sealant; removing the masking tape; and smoothening of a sealant transition step with a flexible tool, is provided.

A wind turbine rotor blade is also provided.

Provided is a method of shaping an initial edge seal along a longitudinal edge step of an add-on part mounted on the outer surface of a rotor blade, which method includes the steps of providing an initial edge seal along a longitudinal edge step of an add-on part mounted on an outer surface of a rotor blade, and removing a top layer of the initial edge seal. Further provided is wind turbine rotor blade.

A method of manufacturing a tower structure includes providing an additive printing device having at least one printer head atop a support surface. The method also includes positioning a pre-fabricated component adjacent to the support surface. The pre-fabricated component is constructed of a composite material reinforced with a plurality of reinforcement members. Further, portions of the plurality of reinforcement members protrude from the composite material. Moreover, the method includes printing and depositing, via the at least one printer head, a cementitious material onto the support surface to build up the tower structure layer by layer around the pre-fabricated component. Thus, the portions of the plurality of reinforcement members that protrude from the composite material reinforce the cementitious material around the pre-fabricated component.

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

This invention relates to a method and a wind turbine blade, wherein one or more airflow modifying devices are attached to a wind turbine blade having a base aerodynamic profile. The base aerodynamic profile is configured to substantially carry the structural loading of this modified wind turbine blade. The airflow modifying device is manufactured via 3D-printing and/or via 3D-machining and optionally coated or laminated before attachment. Once attached, the airflow modifying device may further be coated or laminated before working the outer surfaces into their finished shape.

A method of producing a wind turbine rotor blade. The wind turbine rotor blade has at least an inner blade portion and an outer blade portion, as well as a connecting element. The inner blade portion is wound on a winding form having a first and a second winding portion. The first and second winding portions are releasably fixed to each other by way of a screw connection. The second winding portion is of a conical configuration so that after winding of the inner blade portion a sleeve is produced at an end of the inner blade portion.