A method of fabricating a fan case for a gas turbine engine defines a metallic ring including an outer surface and an inner surface. A first composite material is assembled about the outer surface of the metallic ring. A second composite material is assembled about the first composite material. The first composite material and the second material are cured about the metallic ring within a tool to form a first subassembly. The first subassembly is removed from the tool. A fan case assembly for a gas turbine engine and a gas turbine engine are also disclosed.

In some examples, a method may include depositing, from a slurry comprising particles including silicon metal, a bond coat precursor layer including the particles comprising silicon metal directly on a ceramic matrix composite substrate. The method also may include locally heating the bond coat precursor layer to form a bond coat comprising silicon metal. Additionally, the method may include forming a protective coating on the bond coat. In some examples, an article may include a ceramic matrix composite substrate, a bond coat directly on the substrate, and a protective coating on the bond coat. The bond coat may include silicon metal and a metal comprising at least one of Zr, Y, Yb, Hf, Ti, Al, Cr, Mo, Nb, Ta, or a rare earth metal.

A sprayable thermal barrier coating powder mixture for a gas turbine engine includes: a dry composition having a low surface area ceramic powder having a median particle size distribution greater than 5 microns and less than 50 microns, and a high surface area ceramic powder having a median particle size distribution smaller than 5 microns, wherein the low surface area ceramic powder makes up at least 50% by weight of the dry composition of the sprayable thermal barrier coating powder mixture.

Embodiments of the disclosure provide a turbomachine component, including: a base portion configured for mounting on a rotor; an airfoil portion having a first end coupled to the base portion, and a second end opposite the first end. A creep resistance of the airfoil portion is greater than the base portion, and a fracture toughness of the airfoil portion is less than the base portion. A tip portion may be coupled to the second end of the airfoil portion. A creep resistance of the tip portion is less than the airfoil portion and greater than the base portion. A fracture toughness of the tip portion is less than the base portion and greater than the airfoil portion.

A method of treating a component adapted for use in a gas turbine engine is described herein. The component may comprise ceramic matrix composite materials. The treatment to the ceramic matrix composite component may reduce or eliminate the wear or damage of crack propagation in the ceramic matrix composite component.

An insert fixture for use in the manufacture of a single crystal component by a hot isostatic pressing process. The insert fixture comprising: at least a lower plate separated from an upper plate by interconnecting members. The upper plate comprises at least a slot for the insertion of the single crystal component. The lower plate features a related engagement feature for engaging with the single crystal component. The insert fixture may be cast from a ceramic material. The insert fixture may be cast from an alumina ceramic or molybdenum alloy. The interconnecting members may be made from a molybdenum alloy.

A coating system for a surface of a superalloy component is provided. The coating system includes a MCrAlY coating on the surface of the superalloy component, where M is Ni, Fe, Co, or a combination thereof. The MCrAlY coating generally has a higher chromium content than the superalloy component. The MCrAlY coating also includes a platinum-group metal aluminide diffusion layer. The MCrAlY coating includes Re, Ta, or a mixture thereof. Methods are also provided for forming a coating system on a surface of a superalloy component.

The invention relates to a method for repairing flow channel segments of a turbomachine. The method comprises providing a monocrystalline or directionally solidified flow channel segment whose length and width extend along the flow channel, each being greater than the thickness thereof, and whose width and length delimit a surface which constitutes a bounding surface of a flow channel and has damage, cleaning the bounding surface to remove impurities, remelting at least a part of the bounding surface in a surface region so that melted material solidifies epitaxially in an inner region facing toward the unmelted material and forms a structural region in which the monocrystalline or directionally solidified structure is preserved, and that melted material solidifies in a polycrystalline fashion in an outer region which faces toward the flow channel and forms an edge region, and removing the edge region.

A waste gate component for a turbo charger made of a ferritic steel including C, Cr, Ni, Nb, V, Mn, and optionally Si, and Ti as main alloying elements.

An injector head for an anti-icing system may comprise a body configured to receive a pressurized gas, wherein the body is configured to provide the pressurized gas through a bulkhead into an interior volume of a D-duct, a first nozzle configured to generate a first flow of a first portion of the pressurized gas, a second nozzle configured to generate a second flow of a second portion of the pressurized gas, and a third nozzle configured to generate a third flow of a third portion of the pressurized gas, wherein the first nozzle is located at a distal end of the body relative to the bulkhead, and wherein a first hydraulic diameter of the first nozzle is less than each of a second hydraulic diameter of the second nozzle and a third hydraulic diameter of the third nozzle.