F16D2500/3021

Control and diagnostic method for a differential system

Methods and systems for a differential assembly are provided herein. In one example, a method is provided that includes operating a clutch motor coupled to a differential locking clutch to place the differential locking clutch in a locked configuration. The method further includes, after the differential locking clutch is placed in the locked configuration, reducing electric power delivered to the clutch motor at a first rate and increasing the electric power delivered to the clutch motor when it is determined that clutch disengagement is occurring based on outputs from a motor position sensor or outputs from shaft speed sensors coupled to a pair of shafts coupled to the differential locking clutch.

CONTROL AND DIAGNOSTIC METHOD FOR A DIFFERENTIAL SYSTEM
20220228632 · 2022-07-21 ·

Methods and systems for a differential assembly are provided herein. In one example, a method is provided that includes operating a clutch motor coupled to a differential locking clutch to place the differential locking clutch in a locked configuration. The method further includes, after the differential locking clutch is placed in the locked configuration, reducing electric power delivered to the clutch motor at a first rate and increasing the electric power delivered to the clutch motor when it is determined that clutch disengagement is occurring based on outputs from a motor position sensor or outputs from shaft speed sensors coupled to a pair of shafts coupled to the differential locking clutch.

Clutch actuator and method for controlling a clutch actuator
11434961 · 2022-09-06 · ·

A clutch actuator for actuating a clutch in the drive train of a motor vehicle, having a housing, a drive, a pushrod, which can be adjusted in an axial direction by the drive, a tappet, which is coupled to the pushrod, and a guide component which is accommodated movably in the housing and receives that end of the tappet which faces the pushrod. At least one stroke sensor, which is associated with the guide component, and a rotation angle sensor, which is associated with the drive, are provided. Embodiments relate to an assembly having a clutch actuator of this kind and a controller, the controller is set up and designed to determine the start of the release stroke of a clutch actuated by the clutch actuator from a comparison of the signal of the stroke sensor and the signal of the rotation angle sensor.

Mean rate decision method for clutch motor

A mean rate decision method for a clutch motor is disclosed. The method includes determining whether the clutch motor and a gear sensor are in an electrical failure state; when it is determined the clutch motor and the gear sensor are not in the electrical failure state, determining whether there is a driver's starting intention on the basis of state information on the clutch pedal; setting a target position of the clutch motor according to a pedal setting value set by the clutch pedal; and when it is determined that there is no driver's starting intention and that an actual position of the clutch motor exceeds the target position of the clutch motor, determining a failure of the clutch motor on the basis of an excess movement amount and an excess duration in the excess state.

HIGH EFFICIENCY, HIGH OUTPUT TRANSMISSION

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

HIGH EFFICIENCY, HIGH OUTPUT TRANSMISSION HAVING AN ALUMINUM HOUSING

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

HIGH EFFICIENCY, HIGH OUTPUT TRANSMISSION HAVING AN ALUMINUM HOUSING

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

Method for operating an actuator arrangement for a clutch operating system, and actuator arrangement

A method for operating an actuator arrangement for a clutch operating system includes providing an actuator arrangement with a transmission, a piston, and an inductive sensor device. The transmission has an electric motor and a metal lead screw that converts a rotary motion into a linear motion. The piston is connected to the metal lead screw. The method also includes energizing the electric motor to linearly displace the metal lead screw in an axial direction, axially displacing the piston with the metal lead screw, using the metal lead screw as a target for the inductive sensor device, and using the inductive sensor device to determine an axial distance traveled by the piston.

CLUTCH ACTUATOR AND METHOD FOR CONTROLLING A CLUTCH ACTUATOR
20210180655 · 2021-06-17 · ·

A clutch actuator for actuating a clutch in the drive train of a motor vehicle, having a housing, a drive, a pushrod, which can be adjusted in an axial direction by the drive, a tappet, which is coupled to the pushrod, and a guide component which is accommodated movably in the housing and receives that end of the tappet which faces the pushrod. At least one stroke sensor, which is associated with the guide component, and a rotation angle sensor, which is associated with the drive, are provided. Embodiments relate to an assembly having a clutch actuator of this kind and a controller, the controller is set up and designed to determine the start of the release stroke of a clutch actuated by the clutch actuator from a comparison of the signal of the stroke sensor and the signal of the rotation angle sensor.

MEAN RATE DECISION METHOD FOR CLUTCH MOTOR

A mean rate decision method for a clutch motor is disclosed. The method includes determining whether the clutch motor and a gear sensor are in an electrical failure state; when it is determined the clutch motor and the gear sensor are not in the electrical failure state, determining whether there is a driver's starting intention on the basis of state information on the clutch pedal; setting a target position of the clutch motor according to a pedal setting value set by the clutch pedal; and when it is determined that there is no driver's starting intention and that an actual position of the clutch motor exceeds the target position of the clutch motor, determining a failure of the clutch motor on the basis of an excess movement amount and an excess duration in the excess state.