A method for connecting a first component to a second component to form an assembly forms a press fit connection between the first component and the second component, for which purpose the second component is produced having an annular component section. A recess is formed, in which the first component is at least partially arranged. At least the annular component section of the second component is produced as a sintered component and has net shape or near net shape quality at least in the region of the recess.

A space and an elastic member have a first part where a distance between an outer peripheral surface of a metal bush and an inner peripheral surface of a resin member is a first distance, a second part where the distance between the outer peripheral surface and the inner peripheral surface is a second distance different from the first distance, and a third part where the distance between the outer peripheral surface and the inner peripheral surface is a third distance different from the first distance in a cross section along a radial direction of a resin gear. The first part is provided between the second part and the third part in an axial direction of the resin gear.

A space and an elastic member have a first part where a distance between an outer peripheral surface of a metal bush and an inner peripheral surface of a resin member is a first distance, a second part where the distance between the outer peripheral surface and the inner peripheral surface is a second distance different from the first distance, and a third part where the distance between the outer peripheral surface and the inner peripheral surface is a third distance different from the first distance in a cross section along a radial direction of a resin gear. The first part is provided between the second part and the third part in an axial direction of the resin gear.

A multi-piece gearwheel comprising an inner core section and an external toothed ring with external teething is presented. The core section has intermeshing teeth extending radially outwards, which have an undercut in cross-section in the radial direction. The toothed ring has recesses that originate from an inner side of the tooth ring and extend radially outwards, wherein the recesses are at least partially complementary to the intermeshing teeth, and wherein the intermeshing teeth are received in the recesses. Furthermore, a gearbox for an electromechanically-assisted steering system is described.

Carbon fiber reinforced metal matrix composite gears include a planar carbon fiber structure fully encapsulated within a metal matrix formed of sintered metal nanoparticles. The metal nanoparticles can be composed of a metal having a high sintering temperature that would ordinarily destroy the carbon fiber. Novel techniques for making small uniform nanoparticles for sintering lowers the sintering temperature to a level that can accommodate carbon fiber. The composite gears possess high strength to weight ratio.

Carbon fiber reinforced metal matrix composite gears include a planar carbon fiber structure fully encapsulated within a metal matrix formed of sintered metal nanoparticles. The metal nanoparticles can be composed of a metal having a high sintering temperature that would ordinarily destroy the carbon fiber. Novel techniques for making small uniform nanoparticles for sintering lowers the sintering temperature to a level that can accommodate carbon fiber. The composite gears possess high strength to weight ratio.

A gear of a speed reducer of an actuator includes: an insert component; a center portion; an outer peripheral portion; a connecting portion; a gate mark; a weld-line portion; and a rib-shaped portion. The center portion surrounds the insert component. The outer peripheral portion includes a toothed portion and a toothless portion. The weld-line portion is formed in at least one of the center portion, the connecting portion and the outer peripheral portion at a location which is on a radially inner side of the toothless portion. The rib-shaped portion is formed in at least one of the center portion, the connecting portion and the outer peripheral portion at a location which includes the weld-line portion. The rib-shaped portion has a wall thickness that is larger than a wall thickness of another circumferential portion.

A gear of a speed reducer of an actuator includes: an insert component; a center portion; an outer peripheral portion; a connecting portion; a gate mark; a weld-line portion; and a rib-shaped portion. The center portion surrounds the insert component. The outer peripheral portion includes a toothed portion and a toothless portion. The weld-line portion is formed in at least one of the center portion, the connecting portion and the outer peripheral portion at a location which is on a radially inner side of the toothless portion. The rib-shaped portion is formed in at least one of the center portion, the connecting portion and the outer peripheral portion at a location which includes the weld-line portion. The rib-shaped portion has a wall thickness that is larger than a wall thickness of another circumferential portion.

An actuator includes an electric motor, an output shaft and a speed reducer. The speed reducer includes at least one metal gear which has a plurality of teeth made of metal. The speed reducer is configured to transmit rotation, which is outputted from the electric motor, to the output shaft after reducing a rotational speed of the rotation. The actuator includes a housing that receives the electric motor and the speed reducer. The actuator includes a plate member that is configured to limit scattering of a scattering object, which is generated in response to an operation of the speed reducer and is scattered from the at least one metal gear.

A method for producing a sintered component, in particular an annular sintered component, with a toothing, having teeth with tooth roots, tooth tips and tooth flanks, includes the steps of pressing a powder to form a green compact, sintering the green compact, and hardening the sintered component, wherein after sintering, the tooth flanks and possibly the tooth tips are post-compacted and subsequently undergo post-processing by machining, and wherein a transition region between the tooth flanks and the tooth roots has an undercut design, and post-compaction of the tooth flanks is carried out only up to this transition region.