Solar/Rankine steam cycle hybrid concentrating solar power (CSP) systems and methods for designing or retrofitting existent natural circulation boilers using saturated or superheated steam produced by direct steam generation (DSG) or Heat Transfer Fluid (HTF) steam generators and CSP solar field technology systems are described. Additionally, methods and processes of retrofitting the existent Heat Recovery Steam Generators (HRSG) or biomass, gas, oil or coal fired boilers to operate integrated to a molten salt/water-steam heat exchangers are disclosed. The hybrid CSP systems are highly efficient due to the increase of steam generated by a heating section comprising either the DSG receiver or the molten salt-water-steam sequential heat exchangers, heaters, boiler/saturated steam generators, super-heaters and re-heaters. The additional saturated, superheated and reheated steam produced is directed to a Rankine cycle according to its pressure, temperature and steam quality significantly reducing the fuel consumption within a cogeneration or Combine Cycle Power Plant.

Solar/Rankine steam cycle hybrid concentrating solar power (CSP) systems and methods for designing or retrofitting existent natural circulation boilers using saturated or superheated steam produced by direct steam generation (DSG) or Heat Transfer Fluid (HTF) steam generators and CSP solar field technology systems are described. Additionally, methods and processes of retrofitting the existent Heat Recovery Steam Generators (HRSG) or biomass, gas, oil or coal fired boilers to operate integrated to a molten salt/water-steam heat exchangers are disclosed. The hybrid CSP systems are highly efficient due to the increase of steam generated by a heating section comprising either the DSG receiver or the molten salt-water-steam sequential heat exchangers, heaters, boiler/saturated steam generators, super-heaters and re-heaters. The additional saturated, superheated and reheated steam produced is directed to a Rankine cycle according to its pressure, temperature and steam quality significantly reducing the fuel consumption within a cogeneration or Combine Cycle Power Plant.

Solar/Rankine steam cycle hybrid concentrating solar power (CSP) systems and methods for designing or retrofitting existent natural circulation boilers using saturated or superheated steam produced by direct steam generation (DSG) or Heat Transfer Fluid (HTF) steam generators and CSP solar field technology systems are described. Additionally, methods and processes of retrofitting the existent Heat Recovery Steam Generators (HRSG) or biomass, gas, oil or coal fired boilers to operate integrated to a molten salt/water-steam heat exchangers are disclosed. The hybrid CSP systems are highly efficient due to the increase of steam generated by the solar section comprising either the DSG receiver or the molten salt-water-steam sequential heat exchangers, pre-heaters, boiler/saturated steam generators, super-heaters and re-heaters. The additional saturated, superheated and reheated steam produced is directed to a Rankine cycle according to its pressure, temperature and steam quality significantly reducing the fuel consumption within a cogeneration or Combine Cycle Power Plant.

Solar/Rankine steam cycle hybrid concentrating solar power (CSP) systems and methods for designing or retrofitting existent natural circulation boilers using saturated or superheated steam produced by direct steam generation (DSG) or Heat Transfer Fluid (HTF) steam generators and CSP solar field technology systems are described. Additionally, methods and processes of retrofitting the existent Heat Recovery Steam Generators (HRSG) or biomass, gas, oil or coal fired boilers to operate integrated to a molten salt/water-steam heat exchangers are disclosed. The hybrid CSP systems are highly efficient due to the increase of steam generated by the solar section comprising either the DSG receiver or the molten salt-water-steam sequential heat exchangers, pre-heaters, boiler/saturated steam generators, super-heaters and re-heaters. The additional saturated, superheated and reheated steam produced is directed to a Rankine cycle according to its pressure, temperature and steam quality significantly reducing the fuel consumption within a cogeneration or Combine Cycle Power Plant.

A method of assembling a heat exchanger includes the steps of fluidly connecting a plurality of first heat exchanger tubes to a first connecting tube portion at an assembly location to form a first subassembly, fluidly connecting a plurality of second heat exchanger tubes to a second connecting tube portion at the assembly location to form a second subassembly, transporting the first subassembly and the second subassembly from the assembly location to an installation location, and connecting the first subassembly to the second subassembly at a single connection point between the first connecting tube portion and the second tube connecting portion.

A method of assembling a heat exchanger includes the steps of fluidly connecting a plurality of first heat exchanger tubes to a first connecting tube portion at an assembly location to form a first subassembly, fluidly connecting a plurality of second heat exchanger tubes to a second connecting tube portion at the assembly location to form a second subassembly, transporting the first subassembly and the second subassembly from the assembly location to an installation location, and connecting the first subassembly to the second subassembly at a single connection point between the first connecting tube portion and the second tube connecting portion.

A shell-and-tube apparatus (1), suitable for use as a waste heat boiler, comprising a vessel with an exchanging section (2) and a separating section (3), wherein: said exchanging section (2) contains a bundle of U-tubes (4) fed with an evaporable liquid medium such as water (W) and exposed to a hot gas (G) flowing in a hot chamber around said tubes, so that said medium is partially evaporated in the tubes while recovering heat from hot gas flowing in the hot chamber (7); said separating section (3) comprises a collection chamber (16) in communication with outlet of the tubes (4) to receive the partially evaporated medium leaving the tubes; said separating section (3) is arranged to provide separation of vapour fraction and liquid fraction from the partially evaporated medium at least partially by gravity; the apparatus also comprises means for controlling the liquid level in the collection chamber and for a partial recycle of the non-evaporated liquid.

A shell-and-tube apparatus (1), suitable for use as a waste heat boiler, comprising a vessel with an exchanging section (2) and a separating section (3), wherein: said exchanging section (2) contains a bundle of U-tubes (4) fed with an evaporable liquid medium such as water (W) and exposed to a hot gas (G) flowing in a hot chamber around said tubes, so that said medium is partially evaporated in the tubes while recovering heat from hot gas flowing in the hot chamber (7); said separating section (3) comprises a collection chamber (16) in communication with outlet of the tubes (4) to receive the partially evaporated medium leaving the tubes; said separating section (3) is arranged to provide separation of vapour fraction and liquid fraction from the partially evaporated medium at least partially by gravity; the apparatus also comprises means for controlling the liquid level in the collection chamber and for a partial recycle of the non-evaporated liquid.

Solar/Rankine steam cycle hybrid concentrating solar power (CSP) systems and methods for designing or retrofitting existent natural circulation boilers using saturated or superheated steam produced by direct steam generation (DSG) or Heat Transfer Fluid (HTF) steam generators and CSP solar field technology systems are described. Additionally, methods and processes of retrofitting the existent Heat Recovery Steam Generators (HRSG) or biomass, gas, oil or coal fired boilers to operate integrated to a molten salt/water-steam heat exchangers are disclosed. The hybrid CSP systems are highly efficient due to the increase of steam generated by the solar section comprising either the DSG receiver or the molten salt-water-steam sequential heat exchangers, pre-heaters, boiler/saturated steam generators, super-heaters and re-heaters. The additional saturated, superheated and reheated steam produced is directed to a Rankine cycle according to its pressure, temperature and steam quality significantly reducing the fuel consumption within a cogeneration or Combine Cycle Power Plant.

A superheater may comprise a heating element that includes carbon nanotubes, wherein the heating element is encapsulated within a thermally insulating material on a first surface of the heating element and an inert material on a second surface and sides of the heating element, a positive electrical connection and a negative electrical connection, wherein the positive electrical connection and the negative electrical connection extend through the inert material, and wherein the positive electrical connection and the negative electrical connection are configured to connect the carbon nanotubes to an electric power source.