In accordance with one embodiment of the present disclosure, an oxygen carrying material may include a primary active mass, a primary support material, and a secondary support material. The oxygen carrying material may include about 20% to about 70% by weight of the primary active mass, the primary active mass including a composition having a metal or metal oxide selected from the group consisting of Fe, Co, Ni, Cu, Mo, Mn, Sn, Ru, Rh, and combinations thereof. The oxygen carrying material may include about 5% to about 70% by weight of a primary support material. The oxygen carrying material may include about 1% to about 35% by mass of a secondary support material.

The invention relates to a plant and to a method for chemical looping oxidation-reduction combustion of a gaseous hydrocarbon feed, for example natural gas essentially containing methane. According to the invention, catalytic pre-reforming of the feed is performed in a pre-reforming zone comprising a fixed reforming catalyst, while benefiting from a heat transfer between the reduction or oxidation zone of the chemical loop and the pre-reforming zone adjoining the reduction or oxidation zone. Pre-reforming zone (130) and oxidation zone (110) or pre-reforming zone (130) and reduction zone (120) are thus thermally integrated within the same reactor (100) while being separated by at least one thermally conductive separation wall (140).

The invention relates to a plant and to a method for chemical looping oxidation-reduction combustion of a gaseous hydrocarbon feed, for example natural gas essentially containing methane. According to the invention, catalytic pre-reforming of the feed is performed in a pre-reforming zone comprising a fixed reforming catalyst, while benefiting from a heat transfer between the reduction or oxidation zone of the chemical loop and the pre-reforming zone adjoining the reduction or oxidation zone. Pre-reforming zone (130) and oxidation zone (110) or pre-reforming zone (130) and reduction zone (120) are thus thermally integrated within the same reactor (100) while being separated by at least one thermally conductive separation wall (140).

The invention relates to a method and to a plant for chemical looping oxidation-reduction combustion (CLC) of a gaseous hydrocarbon feed, for example natural gas essentially containing methane. According to the invention, catalytic reforming of the feed is performed within the reduction zone where combustion of the feed is conducted on contact with an oxidation-reduction active mass in form of particles. The reforming catalyst comes in form of untransported fluidized particles within the reduction zone. The catalyst thus confined in the reduction zone does not circulate in the CLC loop.

A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

The invention relates to an oxygen carrier solid, its preparation and its use in a method of combustion of a hydrocarbon feedstock by active mass chemical-looping oxidation-reduction, i.e. chemical-looping combustion (CLC). The solid, which is in the form of particles, comprises an oxidation-reduction active mass composed of metal oxide(s) dispersed in a ceramic matrix comprising at least one oxide with a melting point higher than 1500° C., such as alumina, and has, initially, a specific macroporous texture. The oxygen carrier solid is prepared from an aqueous suspension containing precursor oxide grains for the ceramic matrix that have a specific size, by a spray-drying technique.

The invention relates to an oxygen carrier solid, its preparation and its use in a method of combustion of a hydrocarbon feedstock by active mass chemical-looping oxidation-reduction, i.e. chemical-looping combustion (CLC). The solid, which is in the form of particles, comprises an oxidation-reduction active mass composed of metal oxide(s) dispersed in a ceramic matrix comprising at least one oxide with a melting point higher than 1500° C., such as alumina, and has, initially, a specific macroporous texture. The oxygen carrier solid is prepared from an aqueous suspension containing precursor oxide grains for the ceramic matrix that have a specific size, by a spray-drying technique.

A combustor air bar grid for use within a fluidized bed reactor includes at least two main air collector bars in fluid communication with a source of fluidizing gas, a plurality of primary air bars that are transversal to the main air collector bars and arranged on the at least two main air collector bars such that the main air collector bars support them, and in fluid communication to at least two of the main air collector bars. The main air collector bars and the primary air bars define ash removal openings in the air bar grid and a plurality of fluidized nozzles are arranged to each of the primary air bars for fluidizing the bed reactor. A fluidized bed reactor includes such a combustor air bar grid.

The present invention relates to a chemical looping combustion and carbon dioxide direct reduction (CLC-CDR) integration system and an operation method thereof, particularly to a chemical looping combustion and carbon dioxide direct reduction (CLC-CDR) integration system including: an air reactor, wherein an oxygen carrier particle is oxidized by reacting with injected air and air from which oxygen was partially removed is discharged; a fuel reactor, wherein the oxidized oxygen carrier particle is supplied, a supplied fuel is reacted to reduce the oxidized oxygen carrier particle, and carbon dioxide including H.sub.2O is discharged; and a carbon dioxide reduction reactor, wherein the reduced oxygen carrier particle is supplied, supplied carbon dioxide is reacted to discharge carbon monoxide, and the reduced oxygen carrier particle is partially oxidized and supplied to the air reactor.

The present invention relates to a chemical looping combustion and carbon dioxide direct reduction (CLC-CDR) integration system and an operation method thereof, particularly to a chemical looping combustion and carbon dioxide direct reduction (CLC-CDR) integration system including: an air reactor, wherein an oxygen carrier particle is oxidized by reacting with injected air and air from which oxygen was partially removed is discharged; a fuel reactor, wherein the oxidized oxygen carrier particle is supplied, a supplied fuel is reacted to reduce the oxidized oxygen carrier particle, and carbon dioxide including H.sub.2O is discharged; and a carbon dioxide reduction reactor, wherein the reduced oxygen carrier particle is supplied, supplied carbon dioxide is reacted to discharge carbon monoxide, and the reduced oxygen carrier particle is partially oxidized and supplied to the air reactor.