A data stream indicative of a first set of flare tip parameters is received. A second set of parameters is determined based on the first set of flare tip parameters. A control signal is sent to an actuable device based on the first set of parameters and the second set of parameters. The actuable device is configured to maintain at least one parameter of the first set of parameter and the second set of parameters within a specified range.

A system for flare combustion control includes a sound speed measurement device for measuring sound speed in a flare vent gas, and a flare combustion controller including a memory and a processor. The processor is configured to receive the measured sound speed and determine, based on the measured sound speed, a molecular weight of the flare vent gas. The processor is further configured to determine, based on the determined molecular weight, a net heating value of the flare vent gas, and adjust the net heating value of the flare vent gas by regulating an amount of a supplemental fuel gas in the flare vent gas.

A system and method for recycling flare gas back to a processing facility that selectively employs different numbers of ejector legs depending on the flare gas flowrate. The ejector legs include ejectors piped in parallel, each ejector has a flare gas inlet and a motive fluid inlet. Valves are disposed in piping upstream of the flare gas and motive fluid inlets on the ejectors, and that are selectively opened or closed to allow flow through the ejectors. The flowrate of the flare gas is monitored and distributed to a controller, which is programmed to calculate the required number of ejector legs to accommodate the amount of flare gas. The controller is also programmed to direct signals to actuators attached to the valves, which open or close the valves to change the capacity of the ejector legs so they can handle changing flowrates of the flare gas.

Flare control with vent gas recovery is disclosed. Vent gas is recovered for end use (e.g., process gas, fuel gas, etc.) while a flare is in a standby state. Upon detection of a flare event that causes vent gas to flow to the flare, the flare is changed from the standby state to an active state. The flare is controlled for efficient combustion of vent gas that flows to the flare during the flare event. Upon detection of a subsidence of the flare event, the flare is changed from the active state to the standby state. The flare can remain in standby until another flare event is detected. The flare event is detected when one or more of the disclosed flare activation conditions are detected, and subsidence of the flare event is detected when the flare deactivation conditions are detected.

A remote sensing system which may be assembled with an Infrared (IR) sensor, or a plurality of IR sensors, disposed to sense IR radiance emitted as combustion products from a flare stack in two distinctive spectral bands, each band having a narrow spectral bandpass, the sensor being radiometrically calibrated to sense transmission characteristics of the two distinctive bands of the radiance from flare combustion gases; and an analyzer driven by a microcontroller, coupled to the IR sensor, to operationally respond in real time by generating an indication of flare stack's performance through a parameter derived from a ratio of the transmission characteristics of the two radiance outputs sensed by the IR sensor. The IR sensor of this flare monitoring-apparatus must be positioned in such a way that the anticipated entire flame will be captured within the Field of View (FoV) of the IR sensor, or sensors.

A system and method for recycling flare gas back to a processing facility that selectively employs different numbers of ejector legs depending on the flare gas flowrate. The ejector legs include ejectors piped in parallel, each ejector has a flare gas inlet and a motive fluid inlet. Valves are disposed in piping upstream of the flare gas and motive fluid inlets on the ejectors, and that are selectively opened or closed to allow flow through the ejectors. The flowrate of the flare gas is monitored and distributed to a controller, which is programmed to calculate the required number of ejector legs to accommodate the amount of flare gas. The controller is also programmed to direct signals to actuators attached to the valves, that open or close the valves, to change the capacity of the ejector legs so they can handle changing flowrates of the flare gas.

Systems and methods for monitoring emissions of a combusted gas are provided. The method includes determining a first net heating value of a flare gas. The method also includes determining a second net heating value of a combustion gas including the flare gas. The second net heating value can be determined based upon the first net heating value and a volumetric flow rate of the flare gas. Based upon the value of the second net heating value, an empirical model or a non-parametric machine learning model can be selected. A combustion efficiency of the combustion gas can be determined using the selected model, the second net heating value, and selected ones of the process conditions and the environmental conditions. Total emissions of the combustion mixture can be further determined from the combustion efficiency and a volumetric flow rate of the combustion gas.

A method for real-time burner monitoring and control of a flare system, including analyzing a flare gas and/or flare exhaust gas by one or more analytical techniques and determining the flare gas and/or flare exhaust gas composition. The method may also include an ash particle monitoring system. The method further includes an analytical control unit for real-time adjustment of process conditions.

A system and method for recycling flare gas back to a processing facility that selectively employs different numbers of ejector legs depending on the flare gas flowrate. The ejector legs include ejectors piped in parallel, each ejector has a flare gas inlet and a motive fluid inlet. Valves are disposed in piping upstream of the flare gas and motive fluid inlets on the ejectors, and that are selectively opened or closed to allow flow through the ejectors. The flowrate of the flare gas is monitored and distributed to a controller, which is programmed to calculate the required number of ejector legs to accommodate the amount of flare gas. The controller is also programmed to direct signals to actuators attached to the valves, that open or close the valves, to change the capacity of the ejector legs so they can handle changing flowrates of the flare gas.

Various embodiments of the present technology relate to emission monitoring. Some embodiments comprise an exhaust testing system to characterize exhaust gas composition. The exhaust testing system comprises a sampling system and a gas analyzer. The sampling system is coupled to an exhaust stack of a combustion system. The sampling system comprises a cage, sampling pipes, and valves. The cage is mounted to the opening of the exhaust stack. The sampling pipes are mounted to the cage. The sampling pipes capture exhaust gas generated by the combustion system and emitted through the opening of the exhaust stack. The valves control gas flow through the sampling pipes. The gas analyzer is coupled to the sampling pipes. The gas analyzer determines gas composition of the exhaust gas.