A heat exchanger includes a shell housing a plurality of tubes and defining an exhaust fluid flow path within a first volume enclosed by the shell. The outer surfaces of the plurality of tubes are in fluid communication with the exhaust fluid flow path. The heat exchanger includes a cap attached to a first end of the shell and defining a second volume. A header is configured to separate the first volume from the second volume, flex with thermal expansion, and define tube inlet and outlet positions. The tube inlets and outlets are in fluid communication with a source fluid flow path, and each tube is substantially U-shaped and defines a flow path of the source fluid within the exhaust fluid flow path. The heat exchanger includes at least one longitudinal flow baffle within the shell configured to reduce an amount of exhaust fluid that may bypass the tubes.

Header plate for a heat exchanger, comprising a wall (3) provided with orifices (7), and through which tubes (1) arranged in rows in a longitudinal direction (L) are intended to pass, characterized in that: said wall has (3), in cross section, a profile made up of a central portion (13) and of two lateral portions (15), the lateral portions (15) overall follow a first curve with a first radius of curvature (R1), the central portion (13) overall follows a second curve with a second radius of curvature (R2), smaller than the first radius of curvature (R1).

A heat exchanger includes a plurality of flat tubes, a header part, and a guide part. An interior of the header part is partitioned into first and second spaces. One end of each of the tubes is connected to the first space. The guide part has a guide space positioned below the first space. The guide space communicates with the first space via an ascending opening. The first and second spaces communicate with each other via upper and lower communication ports provided within upper and lower sides of the header part, respectively. When the heat exchanger is viewed from above after installation, the tubes and the ascending opening have an area of overlap, and the ascending opening and a space where the lower communication port is extended do not overlap or have an area of overlap that is up to 50% of the ascending opening.

The disclosure presents a heat exchanger having flat tubes received in a double header plate. The double header plate includes a complementary arrangement of a main header plate and a reinforcement header plate. Slots are arranged in one of the header plate and complementary tabs are arranged in the other header plate. The tabs are configured to engage the slots to enable a complementary alignment of the two header plates.

A syngas loop boiler includes a casing that surrounds a tube bundle, wherein the tube bundle includes a plurality of tubes. One end of each of the tubes is joined to a tube-sheet provided with corresponding tube-sheet inlet holes for inletting the syngas in the boiler, wherein each tube-sheet inlet hole is internally provided with at least a protective sleeve welded at both ends to corresponding surfaces of the tube-sheet inlet hole. Each tube-sheet inlet hole is provided with a first respective weld overlay placed at the inlet mouth of the tube-sheet inlet hole, so that a first end of each protective sleeve is welded to the first weld overlay. Each tube-sheet inlet hole is internally provided with at least a bore groove that contains a respective in-bore second weld overlay, so that the second end of the protective sleeve is welded to the in-bore second weld overlay. Each protective sleeve is thus welded at both ends to respective weld overlays, with the possibility of removal and re-installation without performing any post weld heat treatment.

A heat exchanger, particularly for a motor vehicle, having a tube/fin bundle with tubes, through which a coolant can flow, and having at least one manifold into which the coolant, coming out of the tubes, can flow, whereby the at least one manifold has a manifold top part and a manifold bottom part, whereby outwardly extending protrusions, which form a passage geometry for receiving the tubes of the tube/fin bundle, are formed on the manifold top part and the manifold bottom part.

A heat exchanger with a heat-exchange core in which a first fluid and a second fluid circulate, at least one header tank configured to duct the second fluid from or to the heat-exchange core. The header tank has at least a shoulder oriented toward the outside of said header tank, and at least one header tank corner. At least one fastening member for fastening the header tank is positioned at least partly at the periphery of the heat-exchange core and includes at least one peripheral groove delimited by a base wall and a lateral wall and in which the shoulder of the header tank is at least partially housed. Part of the corner portion faces an upper face of the shoulder opposite to the groove of the fastening member and at a non-zero distance from this upper face so that a space is left between the corner portion and the upper face of the shoulder.

A heat exchanger includes a heat exchanger core, an intake tank, and a flow limiting portion. The heat exchanger core includes a stacked heat exchange portion, a distribution portion, and a collection portion. The stacked heat exchange portion defines first fluid flow paths through which a first fluid flows in a first direction, and second fluid flow paths through which a second fluid flows in a third direction. The distribution portion is configured to distribute the first fluid to the first fluid flow paths. The collection portion is configured to collect the first fluid from the first fluid flow paths. The flow limiting portion is configured to suppress an inflow of the second fluid from the intake tank into the distribution portion and the collection portion. The flow limiting portion and the intake tank are provided as a single component.

An additively-manufactured heat exchanger header defines a build plane and a vertical axis defining a build direction that is orthogonal to the build plane. The additively-manufactured heat exchanger header includes a header body that at least partially contains a working fluid, and an upper support structure on the header body. The upper support structure defines an interior edge and includes a branchwork of gussets rising upward and outward from a root point located in the middle region on the header body. The header body defines a middle region, an upper region, and a top extension. The branchwork of gussets forms a number of top vanes, each supporting the top extension. The upper region is oriented over the middle region relative to the vertical axis, and the top extension partially defines the fluid boundary and is oriented over the upper region.

A heat exchanger for a motor vehicle may include a tube block and a flange. The tube block may multiple first medium channels and multiple second medium channels. The first and the second medium channels may extend from an inlet of the tube block to an outlet of the tube block. A medium to be cooled may flow through the first medium channels. A cooling medium may flow through the second medium channels. The flange may be configured to receive the tube block about the outlet in a fluid-tight manner. The flange may be plate-like and may have a surrounding bolting region that may be formed about the tube block.