Provided are methods and related devices for disrupting an explosive device using a propellant driven disrupter (PDD) that propels a rounded projectile (RP) toward an explosive device. The RP travels along a linear trajectory and impacts the target, including a barrier portion of the explosive device. The impacting between the RP and barrier forms a composite projectile via a solid state weld between a portion of the barrier and the RP distal end, thereby minimizing or avoiding spall and fragment generation into the explosive device. The projectile traverses a penetration distance along the linear trajectory, or a defined-angle relative thereto, to disrupt the explosive device without unwanted explosive detonation.

A toy dart includes a deformable cap that safely impacts a target. The cap includes two layers of openings that provide spaces that allow the cap to deform. The lower layer, having two openings, is supported by exterior posts and an interior wall between the two openings. The upper layer, having two openings, is supported by exterior posts and an interior wall that is laterally offset from the interior wall of the lower layer. The upper and lower layers are separated vertically by a substantially flat divider. The upper layer is more rigid than the lower layer such that the lower layer of the cap deforms more than the upper layer of the cap upon initial impact with the target.

A less-lethal projectile is disclosed herein. The less-lethal projectile can include a case having an interior; a powder charge located in the interior; and a projectile located in the interior, adjacent to the buffer, wherein the projectile is formed from a material comprising a bearing material and a weighting substance dispersed within the bearing material.

The present invention provides a method of making a subsonic ammunition cartridge having a polymeric casing body having a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is at least 10% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned in the body base and in communication with the propellant chamber.

The invention comprises a projectile, compliant with the U.S. Code of Federal Regulations and/or the United States Code, such as 18 U.S.C. § 921(a)(17)(B), which regulates bullet materials and mass fractions. For example, the invention is to a projectile comprising: (1) a metal core, such as a cobalt alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.

A cartridge assembly that includes a non-lethal projectile and a carrier configured for retaining and launching the non-lethal projectile. The carrier includes a housing including a combustion chamber, at least one escape aperture, a primer, and a case connected to the housing. The case encases the non-lethal projectile. The case and the housing collectively define a launch chamber that is fluidly connected to the at least one escape aperture. The launch chamber is configured for launching the non-lethal projectile out of the case. The at least one escape aperture is configured for metering pressurized gas from the combustion chamber to the launch chamber for launching the non-lethal projectile.

A solid core less-lethal projectile is a frangible projectile which generally includes a hollow body, a solid core, a support structure, and a payload material. The hollow body can be formed by two hollow hemispherical bodies that are joined. The hollow body defines a closed interior cavity in which the core is contained. The support structure is disposed inside the cavity. The support structure can be a plurality of ribs configured to confine the core at a center of the cavity and space the core from the sidewalls of the hollow body. The ribs can protrude from an interior surface the hollow body to the core. The ribs can extend centripetally from the interior surface to the core. The payload material substantially fills the cavity around the core and the ribs. The core is configured to stabilize the projectile during flight toward a target. The core can be a spherical metallic ball.

A cartridge comprising a bullet, the bullet providing a radially expanding array of bullet fragments upon entering a target and also providing an increase in effective surface area of the bullet within the target by structural features that facilitate tumbling or mushrooming in the target. In an embodiment a pair of axial core members are aligned in a bullet jacket with the forward core member being segmented with separation junctures formed by engaged faces of adjacent segments. Impact causing fracturing of the segments from a base portion.

A cartridge comprising a bullet, the bullet providing a radially expanding array of bullet fragments upon entering a target and also providing an increase in effective surface area of the bullet within the target by structural features that facilitate tumbling or mushrooming in the target. In an embodiment a pair of axial core members are aligned in a bullet jacket with the forward core member being segmented with separation junctures formed by engaged faces of adjacent segments. Impact causing fracturing of the segments from a base portion.

The invention comprises a projectile, compliant with the U.S. Code of Federal Regulations and/or the United States Code, such as 18 U.S.C. § 921(a)(17)(B), which regulates bullet materials and mass fractions. For example, the invention is to a projectile comprising: (1) a metal core, such as a cobalt alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.