An inspection robot, and methods and a controller thereof are disclosed. An inspection robot may include an inspection chassis including a plurality of inspection sensors and coupled to at least one drive module to drive the robot over an inspection surface. The inspection robot may also include a controller including an inspection data circuit to interpret inspection base data, an inspection processing circuit to determine refined inspection data, and an inspection configuration circuit to determine an inspection response value in response to the refined inspection data. The controller may further include an inspection response circuit to, in response to the inspection response value, provide an inspection command value while the inspection robot is interrogating the inspection surface.

A non-destructive inspection system is presented. The non-destructive inspection system comprises a robotic end effector having an extendable actuator and a flange-mounted roller containing an ultrasonic sensor, the flange-mounted roller connected to the extendable actuator by a pivot connection, the extendable actuator configured to extend the flange-mounted roller until the flange-mounted roller contacts an inspection surface.

The disclosure discloses a stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and a detection method thereof. The detection method includes: step 1: calibrating an LCR wave velocity of an object to be measured; step 2: calculating a starting frequency and a cut-off frequency of broadband swept frequency signals based on the LCR wave velocity of the object to be measured in the step 1 and a stress gradient measuring range in a depth direction of the object to be measured; step 3: converting phase delay to time delay information based on the phase delay of the starting frequency and the cut-off frequency in the step 2; and step 4: determining stresses of depths corresponding to different frequency components based on the time delay information in the step 3 to finally realize layer-by-layer scanning of stresses at different depths of the measured object. The disclosure is used to solve the problem of low stress gradient measuring accuracy, and realize the high-efficiency characterization of the stress gradient in the depth direction.

This method comprises: generating, only using the device, a low-frequency signal that makes the structure vibrate, generating a high-frequency signal in the structure, measuring a vibratory signal caused by the generated low-frequency and high-frequency signals at the same time then adaptively re-sampling these measurements to obtain a re-sampled vibratory signal the power spectrum of which comprises: a first frequency range [u.sub.BFmin; u.sub.BFmax] of width larger than 5 Hz that contains 95% of the power of the low-frequency signal, a second frequency range [u.sub.HFmin; u.sub.HFmax] of width systematically smaller than u.sub.BFmin that contains 95% of the power of the low-frequency signal, signaling a defect in the structure if an additional power lobe is detected outside of the ranges [u.sub.BFmin; u.sub.BFmax] and [u.sub.HFmin; u.sub.HFmax].

The use of nondestructive inspection (NDI) capabilities for the detection of fatigue cracks extending from fastener holes in multi-layered metallic structures without removing the fastener; including at least the use of a probe guide containing a UT sensor and either an inertial measurement unit (IMU) or a rotary encoder, and either of these options could be applied in testing of either raised head fasteners or flush fasteners.

An ultrasonic testing device performs flaw detection on a stringer having an inner circumferential surface of a substantially rectangular shape closed in a transverse section. The ultrasonic testing device includes: a shoe configured to be in contact with a corner of the inner circumferential surface of the stringer; an ultrasonic array configured to be fixed to the shoe to define, together with the shoe and the corner a medium space in which a contact medium used for propagating an ultrasonic wave is enclosed, and configured to transmit an ultrasonic wave to the corner and receive a reflected ultrasonic wave; and a forcing unit configured to be in contact with a corner and push the shoe against the corner.

A system for inspecting a structure includes a laser ultrasound device configured to direct laser light onto a surface of the structure that generates ultrasonic waves within the structure and to generate an array of ultrasound data representative of the ultrasonic waves. The system includes a robotic arm configured to move the laser light across the surface. The system includes a multiplex controller configured to trigger generation of the ultrasonic waves within the structure at an inspection location and to receive the array of ultrasound data for the inspection location. The system includes a computer system that includes a motion-control module configured to control movement of the laser light relative to the surface of the structure, a motion-tracking module configured determine when the laser light is at the inspection location, and an inspection module configured to process the array of ultrasound data to inspect the structure at the inspection location.

Embodiments described herein utilize Non-Destructive Inspection (NDI) scan data obtained during a process performed on a surface of a structure to update a location of an NDI scanner on the surface. A subsurface feature within the structure is detected based on the NDI scan data, which are correlated with pre-defined position data for the subsurface feature. A measured location of the NDI scanner on the surface is corrected based on the pre-defined position data for the subsurface feature.

A device, for non-destructive testing of a mechanical part made of a polycrystalline material, includes: an ultrasonic probe including a two-dimensional array of transducers capable of emitting and receiving signals at different excitation angles; and a processing module suitable for controlling the emission and the reception of the transducers, for processing the signals received by the transducers so as to express the signals received by the ultrasonic probe in two planar wave planes constructed from the emission and reception wave vectors of the probe, and for deducing therefrom information representative of the three-dimensional orientation of the fiber structure of the mechanical part.

A device is provided for blade detection. The device comprises a supporting frame, a linear track, and a fixture. The supporting frame comprises a plurality of aluminum extruded bodies with connectors thereof and a plurality of rotating adjusting pads with fixing plates thereof; the linear track comprises a plurality of tracks with connectors thereof and a plurality of sliders; and the fixture comprises a bearing holder part, a bearing connector, a sliding rod, a joint bearer with a connector thereof, a chuck, and a detector. On detecting a blade, the present invention helps the detector to be maintained on the blade surface for detection in horizontal and vertical directions without deviating from track; and the detector is in contact with the blade surface to move precisely and regularly without missing or repeating detection areas. Thus, the area is detected completely with time saved and accuracy improved.