A manual system for non-destructive testing of a part to be tested includes a sub-system for acquiring non-destructive test data comprising a probe, a sub-system for tracking the position of the probe, and a sub-system for acquiring surface characterisation data of a test zone defined on the surface of the part. The system also includes a central sub-system for controlling the test data acquisition, surface characterisation data acquisition and position tracking subsystems as a function of the test zone covered by the probe manipulated by an operator, the central subsystem being able to synchronise the operation of the test data acquisition, surface characterisation data acquisition and position tracking subsystems and to pair the data produced by the test data acquisition, surface characterisation data acquisition and position tracking subsystems during their operation.

A staggered magnet array (SMA) based electromagnetic acoustic transducer (EMAT) system and method for controlling the direction of the ultrasonic waves in the electromagnetic acoustic transducer (EMAT) using staggered magnet array (SMA) configurations, is disclosed herein. The EMAT device proposed herein comprises at least one conductive racetrack coil and at least two magnet arrays wherein the magnet array comprises of permanent magnets, where each magnet is oriented according to a specific configuration to produce ultrasonic waves in order to form an ultrasonic beam by shifting the position of the magnet arrays up or down creating a SMA configuration.

A method of fabricating and controlling a thick-film transducer array for steering and focusing ultrasonic waves within a substrate volume is provided. A ceramic film composition can be coated on a substrate volume in one or more layers. The ceramic film can be masked with a plastic sheet out of which an electrode pattern is cut. Conductive electrode material can be applied to the pattern to create a transducer array that can be polarized with an applied electric field. A method of controlling a thick-film transducer array comprises exciting one or more array elements to generate a wavefield in a substrate volume, the wavefield can be reflected by features within the substrate volume, one or more array elements can receive reflected wavefield signals, and images of the insonified substrate volume can be generated.

Systems and techniques for measuring process characteristics including electrolyte distribution in a battery cell. A non-destructive method for analyzing a battery cell includes determining acoustic features at two or more locations of the battery cell, the acoustic features based on one or more of acoustic signals travelling through at least one or more portions of the battery cell during one or more points in time or responses to the acoustic signals obtained during one or more points in time, wherein the one or more points in time correspond to one or more stages of electrolyte distribution in the battery cell. One or more characteristics of the battery cell are determined based on the acoustic features at the two or more locations of the battery cell.

Embodiments described herein utilize Non-Destructive Inspection (NDI) scan data obtained during a process performed on a surface of a structure to update a location of an NDI scanner on the surface. A subsurface feature within the structure is detected based on the NDI scan data, which are correlated with pre-defined position data for the subsurface feature. A measured location of the NDI scanner on the surface is corrected based on the pre-defined position data for the subsurface feature.

An additive manufacturing system includes an ultrasonic inspection system integrated in such a way as to minimize time needed for an inspection process. The inspection system may have an ultrasonic phased array integrated into a build table for detecting defects in each successive slice of a workpiece and such that each slice may be re-melted if and when defects are detected.

To further reduce the computational load in an inspection process of ultrasonic inspection of an inspection target. An ultrasonic inspection method includes the steps of: collecting data as a result of scanning an inspection target in such a manner that a plurality of probes transmit ultrasonic signals to the inspection target and the probes receive reflected ultrasonic signals from the inspection target; rendering a primary image including a contour and an internal side of the inspection target based on the data as the result of scanning by using a sonic speed of the ultrasonic signals transmitted and received by the probes, the sonic speed being set to a predetermined value regardless of a region through which the ultrasonic signals have passed; and evaluating whether an internal flaw is present in the inspection target in the primary image.

An apparatus for performing ultrasonic evaluation of a portion of a pipe includes a frame assembly and a plurality of ultrasonic sensors disposed in the frame assembly. The frame assembly includes a frame which is structured to cooperatively engage an outer surface of the pipe. The frame has a curved surface which is curved about an axis which, when the frame is engaged with the pipe, generally coincides with the central longitudinal axis of the pipe. The curved surface is generally defined by a radius which is generally equal to an outer radius of the pipe. The plurality of ultrasonic sensors are disposed in the frame assembly a fixed distance from the curved surface.

Estimating the field strength from an ultrasonic phased array can be done by summing the contribution of each transducer to the point of interest. Since this contribution is already calculated when creating a converging spherical wave, it can be reused to add a virtual microphone to the system. By monitoring this microphone and moving it along with new focus points, a robust system of field estimates and regulation may be established.

A method for inspecting a bonded structure, the bonded structure having a first structural member, a second structural member, and a bondline between the first structural member and the second structural member, includes projecting acoustic waves into the bonded structure at a non-zero angle relative to a normal axis defined by an external surface of the first structural member. The method further includes determining a magnitude of a total refraction of the acoustic waves after the acoustic waves pass through the bonded structure and comparing the magnitude of the total refraction to a predefined value.