G05B19/4061

Systems and methods for robotic behavior around moving bodies

Systems and methods for detection of people are disclosed. In some exemplary implementations, a robot can have a plurality of sensor units. Each sensor unit can be configured to generate sensor data indicative of a portion of a moving body at a plurality of times. Based on at least the sensor data, the robot can determine that the moving body is a person by at least detecting the motion of the moving body and determining that the moving body has characteristics of a person. The robot can then perform an action based at least in part on the determination that the moving body is a person.

Computer vision based safety hazard detection

Devices and techniques are generally described for computer vision techniques for safety hazard detection. A frame of image data representing a physical environment is received. In some examples, a first object represented in the frame of image data may be detected. A determination may be made that the first object is of a first class. A first zone represented in the frame of image data may be identified. The first zone may correspond to a ground surface of the physical environment. A determination may be made that the first object at least partially overlaps with the first zone. A first rule associated with the first zone may be determined. The first rule may restrict objects of the first class from being present within the first zone. Output data may be generated indicating that the first object is at least partially within the first zone, in violation of the first rule.

Computer vision based safety hazard detection

Devices and techniques are generally described for computer vision techniques for safety hazard detection. A frame of image data representing a physical environment is received. In some examples, a first object represented in the frame of image data may be detected. A determination may be made that the first object is of a first class. A first zone represented in the frame of image data may be identified. The first zone may correspond to a ground surface of the physical environment. A determination may be made that the first object at least partially overlaps with the first zone. A first rule associated with the first zone may be determined. The first rule may restrict objects of the first class from being present within the first zone. Output data may be generated indicating that the first object is at least partially within the first zone, in violation of the first rule.

Systems and methods for automatic sensor registration and configuration

Various approaches to ensuring safe operation of industrial machinery in a workcell include disposing multiple image sensors proximate to the workcell and acquiring, with at least some of the image sensors, the first set of images of the workcell; registering the sensors to each other based at least in part on the first set of images and, based at least in part on the registration, converting the first set of images to a common reference frame of the sensors; determining a transformation matrix for transforming the common reference frame of the sensors to a global frame of the workcell; registering the sensors to the industrial machinery; acquiring the second set of images during operation of the industrial machinery; and monitoring the industrial machinery during operation thereof based at least in part on the acquired second plurality of images, transformation, and registration of the sensors to the industrial machinery.

Systems and methods for automatic sensor registration and configuration

Various approaches to ensuring safe operation of industrial machinery in a workcell include disposing multiple image sensors proximate to the workcell and acquiring, with at least some of the image sensors, the first set of images of the workcell; registering the sensors to each other based at least in part on the first set of images and, based at least in part on the registration, converting the first set of images to a common reference frame of the sensors; determining a transformation matrix for transforming the common reference frame of the sensors to a global frame of the workcell; registering the sensors to the industrial machinery; acquiring the second set of images during operation of the industrial machinery; and monitoring the industrial machinery during operation thereof based at least in part on the acquired second plurality of images, transformation, and registration of the sensors to the industrial machinery.

System architecture for safety applications

Control systems for industrial machinery (e.g., robots) or other devices such as medical devices utilize a safety processor (SP) designed for integration into safety applications and computational components that are not necessarily safety-rated. The SP monitors performance of the non-safety computational components, including latency checks and verification of identical outputs. One or more sensors send data to the non-safety computational components for sophisticated processing and analysis that the SP cannot not perform, but the results of this processing are sent to the SP, which then generates safety-rated signals to the machinery or device being controlled by the SP. As a result, the system may qualify for a safety rating despite the ability to perform complex operations beyond the scope of safety-rated components.

System architecture for safety applications

Control systems for industrial machinery (e.g., robots) or other devices such as medical devices utilize a safety processor (SP) designed for integration into safety applications and computational components that are not necessarily safety-rated. The SP monitors performance of the non-safety computational components, including latency checks and verification of identical outputs. One or more sensors send data to the non-safety computational components for sophisticated processing and analysis that the SP cannot not perform, but the results of this processing are sent to the SP, which then generates safety-rated signals to the machinery or device being controlled by the SP. As a result, the system may qualify for a safety rating despite the ability to perform complex operations beyond the scope of safety-rated components.

Dynamic, interactive signaling of safety-related conditions in a monitored environment

Systems and methods for determining safe and unsafe zones in a workspace—where safe actions are calculated in real time based on all relevant objects (e.g., some observed by sensors and others computationally generated based on analysis of the sensed workspace) and on the current state of the machinery (e.g., a robot) in the workspace—may utilize a variety of workspace-monitoring approaches as well as dynamic modeling of the robot geometry. The future trajectory of the robot(s) and/or the human(s) may be forecast using, e.g., a model of human movement and other forms of control. Modeling and forecasting of the robot may, in some embodiments, make use of data provided by the robot controller that may or may not include safety guarantees.

Dynamic, interactive signaling of safety-related conditions in a monitored environment

Systems and methods for determining safe and unsafe zones in a workspace—where safe actions are calculated in real time based on all relevant objects (e.g., some observed by sensors and others computationally generated based on analysis of the sensed workspace) and on the current state of the machinery (e.g., a robot) in the workspace—may utilize a variety of workspace-monitoring approaches as well as dynamic modeling of the robot geometry. The future trajectory of the robot(s) and/or the human(s) may be forecast using, e.g., a model of human movement and other forms of control. Modeling and forecasting of the robot may, in some embodiments, make use of data provided by the robot controller that may or may not include safety guarantees.

Switchgear or controlgear with unmanned operation and maintenance, and method of operating the same

A switchgear or controlgear with unmanned operation and maintenance includes: an equipment safety system that includes a steering and control system for calculating a action radius of a robot system. An acting area in an internal space of the switchgear or controlgear is divided into virtual zones. Each action in each virtual zone is precalculated predictively as a micro simulation in which actual sensor data are considered before an intended action is triggered.