G05B2219/1134

Controller, control program, control system, and control method

A controller includes a control operation unit that cyclically performs a control operation for controlling a control target, a data generator that generates data showing a chronological change in a value associated with a control target, and an analyzer that analyzes the data and outputs an analysis result in a predetermined analysis target period. The analysis target period includes a plurality of sections. The data generator sequentially outputs section data showing a chronological change in a value for each of the plurality of sections in the analysis target period. The analyzer analyzes the sequentially output section data for each section. When an analysis of section data for a section in the analysis target period shows a predefined result, the analyzer eliminates an analysis of section data for one or more sections in the analysis target period that are subsequent to the section for which the analysis shows the predefined result.

Control apparatus, control program, control system, and control method
10890888 · 2021-01-12 · ·

A control apparatus for controlling a control target includes: an acquisition unit, a determination unit, and a delay time adding unit. The acquisition unit acquires at least first and second measurement values related to a control target, such as a machine. The determination unit determines whether the control target is in a predetermined state, such as a normal state or an abnormal state, based on the measurement values acquired by the acquisition unit. The delay time adding unit adds delay to at least one of the first and second measurement values.

METHOD AND APPARATUS FOR CONFIGURING I/O MODULES CONNECTED TO A FIELDBUS CONTROLLER

A method of determining a configuration state of an I/O module connected to a fieldbus controller is disclosed, the method comprising the steps of receiving from the I/O module a key ID, comparing the key ID with at least one key ID stored on the fieldbus controller, and configuring the I/O module when the received key ID does not correspond to the at least one stored key ID stored. Further, a circuit for configuring a digital input of a fieldbus controller as either a PNP input or an NPN input is provided comprising a control circuit including a reference input, a first selection input, and a control output. The circuit also comprises a data circuit including a second selection input electrically connected to the control output, a data input electrically coupled to the digital input, and a data output.

In-place retrofit of PLC control systems

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.

Real-time environment and programmable logic controller

In a real-time environment at least one task is executed with a pre-defined task run-time, wherein at least one auxiliary function with indeterminate function run-time is to be processed within the specified task run-time by means of a time monitoring function. The time monitoring function, which defines a termination time for the auxiliary function within the pre-defined task run-time, is started. Then the auxiliary function is executed, wherein the time monitoring function monitors the function run-time and a function abort is initiated if the pre-defined abort time point is exceeded. Finally, the time monitoring function is terminated.

System and microservice for monitoring a plant of process automation
10747208 · 2020-08-18 · ·

A system and a microservice for monitoring a plant of automation technology, wherein the plant has a plurality of field devices the field devices can communicate via at least a first communication network with one another and with a control unit, comprising: an execution electronics, which can communicate with at least one of the field devices; and a configuration electronics, which is arranged removed from the execution electronics and which can communicate with the execution electronics via a second communication network, wherein the configuration electronics and/or the execution electronics has at least one microservice, which is appropriate for the type of the field device and which is embodied to provide at least one functionality for execution in the execution electronics and/or in the configuration electronics.

Support device, method, and recording medium for simplifying control program changing operation
10705500 · 2020-07-07 · ·

The purpose of the invention is the simplification of a task of changing a control program upon a control device which is in use. A support device comprises: a computing part computing, for each unit program which configures a control program, identification information according to the content of each of the unit programs; a first transferring part transferring the unit programs and the identification information which is associated with the unit programs to a control device; a generating part generating changed unit programs according to a change operation upon any of the unit programs which configure the control program; and a second transferring part transferring the changed unit programs to a control device which is in use on condition that identification information is present on the control device which is identical to the identification information which is associated with the unit programs which configure the control program.

Control device and control method with various command values in a shared memory providing access to various program execution and command value operation parts in each control cycle

In a control device which can execute a first program entirely scanned in each control cycle to update a command value, and a sequentially interpreted second program, an environment for realizing higher control performance is provided. The control device includes a first program execution part scanning the entire first program in each control cycle to update a command value and a second program execution part updating the command value in each control cycle according to a sequentially interpreted second program. The second program execution part includes an interpreter generating an intermediate code and a command value operation part calculating the command value in each control cycle according to the intermediate code. The command value operation part outputs the command value in each control cycle so that the command value can be used in other processes.

In-Place Retrofit of PLC Control Systems
20200015381 · 2020-01-09 ·

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.

Control device and control method

An environment for easily executing a plurality of types of programs in cooperation with each other is provided. A control device includes: a first program executing unit that executes a sequence program for each first control cycle and calculates a first instruction value; a second program executing unit that executes an application program which is described in codes which are sequentially interpreted and calculates a second instruction value for each first control cycle; and a shared memory configured to be accessible by both the first program executing unit and the second program executing unit. The second program executing unit executes the application program while referring to the first shared variable value stored in the shared memory in accordance with the codes described in the application program.