A nuclear fuel cladding with improved thermomechanical properties is provided. The nuclear fuel cladding includes a double-walled construction having inner and outer hexagonal sidewalls. The inner sidewall and the outer sidewall are spaced apart from each other to form a cooling channel therebetween, and the inner sidewall surrounds a nuclear fuel and is spaced apart from the nuclear fuel by a small gap. Helical fins extend into the cooling channel to interconnect the inner sidewall and the outer sidewall. Resilient fingers extend toward the nuclear fuel through the small gap to comply with variations in the size of the nuclear fuel due to fabrication tolerances as well as thermal expansion and swelling of the nuclear fuel, for example UO.sub.2, when undergoing fission. The nuclear fuel cladding is formed according to an additive manufacturing process, for example laser powder bed fusion printing.

A nuclear fuel assembly and a method of manufacture thereof are provided. The method comprises depositing a thermally conductive layer onto at least a portion of at least two nuclear fuel layers to create at least two at least partially coated layers. The method comprises stacking the at least two coated layers and bonding the at least two coated layers to form a nuclear fuel assembly.

A nuclear fuel assembly and a method of manufacture thereof are provided. The method comprises depositing a thermally conductive layer onto at least a portion of at least two nuclear fuel layers to create at least two at least partially coated layers. The method comprises stacking the at least two coated layers and bonding the at least two coated layers to form a nuclear fuel assembly.

Disclosed herein is a method comprising coating a fissile, uranium-containing ceramic material with a water-resistant layer, the layer being non-reactive with the fissile, uranium-containing ceramic material. The coating is applied to a surface of the fissile, uranium-containing ceramic material. Also disclosed is a fuel for use in a nuclear reactor.

Process for manufacturing a nuclear component comprising i) a support containing a substrate based on a metal (1), the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising chromium; the process comprising a step a) of vaporizing a mother solution followed by a step b) of depositing the protective layer (2) onto the support via a process of chemical vapor deposition of an organometallic compound by direct liquid injection (DLI-MOCVD).

Process for manufacturing a nuclear component comprising i) a support containing a substrate based on a metal (1), the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising chromium; the process comprising a step a) of vaporizing a mother solution followed by a step b) of depositing the protective layer (2) onto the support via a process of chemical vapor deposition of an organometallic compound by direct liquid injection (DLI-MOCVD).

This disclosure describes fuel-cladding chemical interaction (FCCI) resistant nuclear fuel elements and their manufacturing techniques. The nuclear fuel elements include two or more layers of different materials (i.e., adjacent barriers are of different base materials) provided on a steel cladding to reduce the effects of FCCI between the cladding and the nuclear material. Depending on the embodiment, a layer may be the structural element (i.e., a layer thick enough to provide more than 50% of the strength of the overall component consisting of the cladding and the barriers) or may be more appropriately described as a liner or coating that is applied in some fashion to a surface of the structural component (e.g., to the cladding, or to a structural form of the fuel).

This disclosure describes fuel-cladding chemical interaction (FCCI) resistant nuclear fuel elements and their manufacturing techniques. The nuclear fuel elements include two or more layers of different materials (i.e., adjacent barriers are of different base materials) provided on a steel cladding to reduce the effects of FCCI between the cladding and the nuclear material. Depending on the embodiment, a layer may be the structural element (i.e., a layer thick enough to provide more than 50% of the strength of the overall component consisting of the cladding and the barriers) or may be more appropriately described as a liner or coating that is applied in some fashion to a surface of the structural component (e.g., to the cladding, or to a structural form of the fuel).

Fuel, heat exchangers, and instrumentation for nuclear reactors are disclosed. A nuclear power system includes a plurality of nuclear fuel elements, each of the nuclear fuel elements including an annulus; and a plurality of heat pipes, each of the plurality of heat pipes configured to pass through the annulus of a respective one of the nuclear fuel elements in conductive thermal contact with the respective nuclear fuel element. A nuclear instrumentation module includes an assembly of optical fibers, each optical fiber comprising one or more sensors and configured for removable installation at one of the plurality of heat pipes. A heat exchanger includes a heat pipe including an evaporating region and a condensing region; and a tube bundle configured to wrap around the condensing region of the heat pipe and including one or more adjacent, parallel tubes, each tube forming a helix that is coaxial to the heat pipe.

Fuel, heat exchangers, and instrumentation for nuclear reactors are disclosed. A nuclear power system includes a plurality of nuclear fuel elements, each of the nuclear fuel elements including an annulus; and a plurality of heat pipes, each of the plurality of heat pipes configured to pass through the annulus of a respective one of the nuclear fuel elements in conductive thermal contact with the respective nuclear fuel element. A nuclear instrumentation module includes an assembly of optical fibers, each optical fiber comprising one or more sensors and configured for removable installation at one of the plurality of heat pipes. A heat exchanger includes a heat pipe including an evaporating region and a condensing region; and a tube bundle configured to wrap around the condensing region of the heat pipe and including one or more adjacent, parallel tubes, each tube forming a helix that is coaxial to the heat pipe.