A multifunctional cable is particularly suitable for the automotive industry. The multifunctional cable has a plurality of functional elements. A core in the form of a sheathed line contains at least one inner functional element. At least one outer functional element is wound around the sheathed line core.

A method of manufacturing a wiring harness assembly includes the steps of forming a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, forming an opening in the substrate located and sized such that a section of the plurality of electrically conductive wires is exposed within the opening, disposing a support segment within the opening, securing a connector segment including a plurality of terminals to the support segment, and placing the plurality of terminals in mechanical and electrical contact with the plurality of electrically conductive wires.

A composite harness includes a composite cable that includes a plurality of first electric wires, a multicore wire formed by covering a plurality of second electric wires having a smaller diameter than the plurality of first electric wires with one urethane-based resin inner sheath to be in contact with the first electric wires, and a jacket covering an outer periphery of the plurality of first electric wires and the multicore wire, and a molded resin provided at an end portion of the composite cable so as to cover an outer surface of the inner sheath at an end portion of the multicore wire. The outer surface of the inner sheath is irregularity-formed at least at a portion in contact with the plurality of first electric wires and a portion covered with the molded resin.

A device and method for sheathing shrink tubing onto materials such as wire, tape, or cables. The device cannot only sheath short lengths of shrink tubing onto material, but also sheath long lengths shrink tubing onto material. Varying embodiments of this device can insulate whole lengths of material with shrink tubing as well as covering certain sections of material for a more precise application.

A wire harness includes a first harness and a second harness having a plurality of branch lines. The first harness and the second harness are combined and bound, and each of terminals of the first harness and the second harness is extended radially. Exteriors of the first harness and the second harness are removed within a combination range of the first harness and the second harness. The first harness extends across near a base end of one branch line of the second harness, and is bound with a tape near a branch portion together with a vicinity of a base end of another branch line in a juxtaposed state.

A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.

Electrical cables and methods of forming such cables are disclosed, comprising a layer of a two dimensional material. In some embodiments, the cable is a subsea cable. In other embodiments, the cable may be an overhead power cable or a cable for forming electrical windings in a motor, generator or transformer. In some embodiments, the cable comprises a conductive core for carrying an electric current, and the layer of two dimensional material is disposed on the conductive core. In some embodiments, the subsea cable is a subsea power cable, umbilical cable or telecommunications cable. In some embodiments, the two dimensional material is configured to be superconducting or near-superconducting.

A wire harness manufacturing method includes: an insertion step of inserting a binding member into an insertion hole of a protective member including a base member forming a routing space, the insertion hole provided in the base member and into which the binding member is insertable, and a temporary holding part provided on an outer surface of the base member and capable of temporarily holding an end of the binding member in a state in which the binding member is inserted into the insertion hole; a temporary holding step of temporarily holding the end of the binding member; a routing step of routing an electric wire in the routing space; and a binding step of removing the end of the binding member from the temporary holding part, and binding the electric wire to the base member by the binding member.

Electrical cables and methods of forming such cables are disclosed, comprising a layer of a two dimensional material. In some embodiments, the cable is a subsea cable. In other embodiments, the cable may be an overhead power cable or a cable for forming electrical windings in a motor, generator or transformer. In some embodiments, the cable comprises a conductive core for carrying an electric current, and the layer of two dimensional material is disposed on the conductive core. In some embodiments, the subsea cable is a subsea power cable, umbilical cable or telecommunications cable. In some embodiments, the two dimensional material is configured to be superconducting or near-superconducting.

A wire end of a wire harness is protected. The wire harness includes a wire bundle and a connector connected therewith. The wire bundle includes the wire end, and the wire end includes a bent portion and faces the connector. First, a sheet member is folded perpendicularly to a wire lead-out surface of the connector, thereby forming, concurrently, counter sides facing the wire lead-out surface, side surface covering portions, and a tip end protection portion. Next, the side surface covering portions are folded along a top protection portion formation portion, thereby forming, concurrently, side surface protection portions, a top protection portion and an extending portion. Next, a wire end protection portion is secured, with a pressure-sensitive adhesive tape or the like, to a wire bundle portion while the relative position of the counter sides with respect to the wire lead-out surface is maintained.