A method of formulating and using pastes, inks or adhesives made of electrically conductive and magnetically polarizable materials bound by a polymeric matrix includes depositing a paste, ink or adhesive at a low temperature, and using the paste, ink or adhesive as an electrically and magnetically and thermally active component, either in a wet or dried state. The polymer matrix provides the deposited product with mechanical properties, which integrate with the electrical and magnetic functions expressed by the other materials in the product. The product can be deposited both on a flexible and a rigid substrate, and can be used directly on the substrate, or in a form released from the substrate. The deposited product may be used as an electromagnetic and thermal component and device, such as an electromagnetic welder, electromagnetic heater, multifunctional material and coating passivating a static electric charge, magnetoresistive sensor, electromechanical relay, or electromechanical actuator.

A magnetic particle composition (e) containing magnetic particles (c) and a chaotropic salt (D), the magnetic particles (c) each including a core particle (P) that is a magnetic silica particle containing a magnetic metal oxide particle (A), wherein the magnetic metal oxide particle (A) in the core particle (P) has a weight percentage of 60 wt % or more based on the weight of the core particle (P), and the magnetic particles (c) have a particle size distribution with a coefficient of variation of 5 to 50%.

A magnetic particle composition (e) containing magnetic particles (c) and a chaotropic salt (D), the magnetic particles (c) each including a core particle (P) that is a magnetic silica particle containing a magnetic metal oxide particle (A), wherein the magnetic metal oxide particle (A) in the core particle (P) has a weight percentage of 60 wt % or more based on the weight of the core particle (P), and the magnetic particles (c) have a particle size distribution with a coefficient of variation of 5 to 50%.

Disclosed are functional materials for use in additive manufacturing (AM). The functional material can comprise an elastomeric composition (e.g., a silicone composite) for use in, for example, direct ink writing. The elastomeric composition can include and elastomeric resin, and a magnetic nanorod filler dispersed within the elastomeric resin. Nanorod characteristics (e.g., length, diameter, aspect ratio) can be selected to create 3D-printed constructs with desired mechanical properties along different axes. Furthermore, since nickel nanorods are ferromagnetic, the spatial distribution and orientation of nanorods within the continuous phase can be controlled with an external magnetic field. This level of control over the nanostructure of the material system offers another degree of freedom in the design of functional parts and components with anisotropic properties. Magnetic fields can be used to remotely sense compression of the constructs, or alternatively, control the stiffness of these materials.

Disclosed are functional materials for use in additive manufacturing (AM). The functional material can comprise an elastomeric composition (e.g., a silicone composite) for use in, for example, direct ink writing. The elastomeric composition can include and elastomeric resin, and a magnetic nanorod filler dispersed within the elastomeric resin. Nanorod characteristics (e.g., length, diameter, aspect ratio) can be selected to create 3D-printed constructs with desired mechanical properties along different axes. Furthermore, since nickel nanorods are ferromagnetic, the spatial distribution and orientation of nanorods within the continuous phase can be controlled with an external magnetic field. This level of control over the nanostructure of the material system offers another degree of freedom in the design of functional parts and components with anisotropic properties. Magnetic fields can be used to remotely sense compression of the constructs, or alternatively, control the stiffness of these materials.

Magnetic waterproof urethane-based coating compositions are described herein. Silane is reacted with prepolymer urethane to at least partially end-cap the urethane. A reinforcing extender, a thixotropic agent, a magnetic agent, and methylethylketoximino (MEKO) silane are also added to the composition. When applied to a substrate, the coating composition has a tack-free time of at least about 90-120 minutes. The coating is cured to a final product that is magnetic, waterproof, hydrolytically stable, and pH resistant.

A method for producing a magnetic material includes: selecting a mixture of isotopes of a chemical element having a desired magnetic characteristic; identifying an isotope in the mixture of isotopes meeting a selection criterion; removing the identified isotope from the mixture of isotopes using an isotope separation device to produce an enriched mixture of isotopes having a decreased concentration of the identified isotope; wherein the enriched mixture of isotopes is the magnetic material.

A composition for bonded magnets according to the present invention contains from 88% by mass to 91% by mass (inclusive) of a samarium-iron-nitrogen magnet powder having an average particle diameter of from 1.8 m to 2.8 m (inclusive), from 0.5% by mass to 2.5% by mass (inclusive) of a polyamide elastomer having a tensile elongation at break of 400% or more and a bending modulus of elasticity of 100 MPa or more, from 0.5% by mass to 2.0% by mass (inclusive) of carbon fibers having fiber diameters of from 10 m to 12 m (inclusive) and from 0.3% by mass to 1.0% by mass (inclusive) of a carboxylic acid ester, with the balance made up of a polyamide resin which is composed of a polyamide 12 having a weight average molecular weight (Mw) of from 4,500 to 7,500 (inclusive) as determined by molecular weight distribution measurement.

A composition for bonded magnets according to the present invention contains from 88% by mass to 91% by mass (inclusive) of a samarium-iron-nitrogen magnet powder having an average particle diameter of from 1.8 m to 2.8 m (inclusive), from 0.5% by mass to 2.5% by mass (inclusive) of a polyamide elastomer having a tensile elongation at break of 400% or more and a bending modulus of elasticity of 100 MPa or more, from 0.5% by mass to 2.0% by mass (inclusive) of carbon fibers having fiber diameters of from 10 m to 12 m (inclusive) and from 0.3% by mass to 1.0% by mass (inclusive) of a carboxylic acid ester, with the balance made up of a polyamide resin which is composed of a polyamide 12 having a weight average molecular weight (Mw) of from 4,500 to 7,500 (inclusive) as determined by molecular weight distribution measurement.

A bi-material permanent magnet for an electric machine includes a core including a first magnetic material and a shell portion located on the core and made of a second magnetic material. The first magnetic material comprises a magnet material with an energy less than 20 Mega Gauss Oersteds (MGOe). The second magnetic material comprises a magnet material with an energy greater than 30 MGOe.