Patent classifications
H01F1/0558
Sm—Fe—N magnet material and Sm—Fe—N bonded magnet
An Sm—Fe—N magnet material includes from 7.0 at % to 12 at % of Sm, from 0.1 at % to 1.5 at % of at least one element selected from the group consisting of Hf and Zr, from 0.05 at % to 0.5 at % of C, from 10 at % to 20 at % of N, and from 0 at % to 35 at % of Co, with a remainder being Fe and unavoidable impurities.
CLOSURES
Disclosed is a method of magnetising a substrate comprising the steps of: preparing a magnetising coat by dispersing a plurality of particles of at least one magnetisable material in a binder; applying the magnetising coat on a surface of the substrate; setting the magnetising coat; and magnetising the magnetisable material in the magnetising coat by exposing the magnetising coat to a magnetic field.
BONDED MAGNET
The present disclosure aims to provide a bonded magnet having good magnetic properties and a method of preparing the bonded magnet. The present disclosure provides a method of preparing a bonded magnet, including: a first compression step of compressing a magnetic powder having an average particle size of 10 .Math.m or less while magnetically orienting it to obtain a first molded article; a second compression step of bringing the first molded article into contact with a thermosetting resin having a viscosity of 200 mPa.Math.s or less, followed by compression to obtain a second molded article; and a heat treatment step of heat treating the second molded article.
Anisotropic bonded magnet and preparation method thereof
An anisotropic bonded magnet and a preparation method thereof are provided. By stacking magnets having different magnetic properties and/or densities, the magnets in the middle have high properties and the magnets at two ends and/or the periphery have low properties, thereby compensating for a property deviation caused by a difference in pressing densities during a pressing process, and improving the property uniformity of the magnets in an axial direction. The method solves the problem of “low in the middle and high at two ends” caused by the phenomenon of non-uniform magnetic field orientation and density along a height direction during orientation and densification.
Methods of producing bonded magnet and compound for bonded magnets
Included is a method of preparing a compound for bonded magnets, the method including: coating a magnetic material having an average particle size of 10 μm or less with a thermosetting resin and a curing agent at a ratio of the equivalent weight of the curing agent to the equivalent weight of the thermosetting resin of 2 or higher and 10 or lower to obtain a coated material; granulating the coated material by compression to obtain a granulated product; milling the granulated product to obtain a milled product; and surface treating the milled product with a silane coupling agent to obtain a compound for bonded magnets, the method either including, between the granulation and the milling, heat curing the granulated product to obtain a cured product, or including, between the milling and the surface treatment, heat curing the milled product to obtain a cured product.
Magnetic material, permanent magnet, rotary electric machine, and vehicle
A magnetic material is expressed by a composition formula 1: (R.sub.1-xY.sub.x).sub.aM.sub.bT.sub.cZn.sub.d. R is at least one element selected from the group consisting of rare-earth elements, M is Fe or Fe and Co, T is at least one element selected from the group consisting of Ti, V, Nb, Ta, Mo, and W, x is a number satisfying 0.01≤x≤0.8, a is a number satisfying 4≤a≤20 atomic percent, b is a number satisfying b=100−a−c−d atomic percent, c is a number satisfying 0<c<7 atomic percent, and d is a number satisfying 0.01≤d≤7 atomic percent. The magnetic material includes: a main phase having a ThMn.sub.12 crystal phase; and a sub phase containing 50 atomic percent or more of Zn.
SOFT MAGNETIC COMPOSITE WITH TWO-DIMENSIONAL MAGNETIC MOMENT AND HIGH WORKING FREQUENCY BAND, AND PREPARATION METHOD THEREFOR
The present disclosure relates to a soft magnetic composite with a two-dimensional magnetic moment and a high working frequency band, and a preparation method therefor. According to an embodiment, the soft magnetic composite with a two-dimensional magnetic moment may comprise: an insulating matrix; and two-dimensional magnetic moment micropowder dispersed in the insulating matrix, wherein inside the two-dimensional magnetic moment micropowder, a magnetic moment is distributed in a specific two-dimensional plane. The soft magnetic composite with a two-dimensional magnetic moment of the present disclosure has a higher cut-off frequency than existing materials, and therefore can be widely applied in the field of high frequency microwave application
ELECTRIC MACHINE FOR A HYBRID OR ELECTRIC VEHICLE
An electric machine that is configured to propel a vehicle includes a stator and a rotor. The stator has windings that are configured to generate magnetic fields. The rotor has a plurality of magnetic blocks that interacts with the magnetic fields to produce rotational motion. Each of the plurality of magnetic blocks is segmented into a plurality of permanent magnets. Adjacent permanent magnets within each magnetic block are separated from and secured to each other via an intermediate electrically insulating material. The intermediate electrically insulating material is comprised of magnetic particles that are suspended in an adhesive matrix.
Plastic composite containing magnetic alloy powder, air conditioner compressor having the same and method of producing them
Disclosed is a plastic composite including a magnetic alloy material in an amount of about 20% by volume or greater on the basis of the total volume of the plastic composite. Accordingly, weight of the clutch may be reduced by about 0.4 kg and weight of the pulley can be reduced by about 0.4 kg with the result that overall weight may be reduced by about 0.8 kg.
METHOD OF PRODUCING MAGNETIC POWDER
The present disclosure provides a method of producing a magnetic powder capable of providing a bonded magnet having a high remanence. The present disclosure relates to a method of producing a magnetic powder, including: 1) mixing an alkyl silicate with an acidic solution; 2) mixing the resultant alkyl silicate mixture with a SmFeLaN anisotropic magnetic powder; and 3) mixing the resultant magnetic powder mixture with an alkali solution.