H01F1/33

Insulating Material-Coated Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Device, And Moving Body
20220375664 · 2022-11-24 ·

An insulating material-coated soft magnetic powder includes: a core particle that includes a base portion containing a soft magnetic material containing Fe as a main component and at least one of Si, Cr, and Al, and that includes an oxide film provided on a surface of the base portion and containing an oxide of at least one of Si, Cr, and Al; and an insulating film that is provided on a surface of the core particle and that contains a ceramic, in which a thickness of the insulating film is 5 nm or more and 300 nm or less, and the oxide contained in the oxide film and the ceramic contained in the insulating film are mutually diffused at an interface between the oxide film and the insulating film.

Coil electronic component

A coil electronic component includes a body including an insulator; a coil portion embedded in the body; aggregates dispersed in the insulator, where the aggregates each comprise a plurality of magnetic particles, coating layers formed on surfaces of the aggregates using an insulating material, and external electrodes connected to the coil portion.

SOFT MAGNETIC METAL POWDER, DUST CORE, AND INDUCTOR

A soft magnetic metal powder includes a coated particle having a soft magnetic metal particle and a coating layer coating a surface of the soft magnetic metal particle. The coating layer contains at least one compound selected from the group consisting of molybdenum disulfide, molybdenum oxide, boron nitride, mica, talc, pyrophyllite, and kaolinite.

Soft magnetic alloy powder and method for manufacturing same, as well as coil component made from soft magnetic alloy powder and circuit board carrying same
11615902 · 2023-03-28 · ·

A soft magnetic alloy powder contains Fe, Si, and at least one of Cr and Al, as constituent elements, wherein, on the surface of each grain constituting the alloy powder, an oxide film is provided which is such that: it contains Si, as well as at least one of Cr and Al, as constituent elements; these elements are contained at higher percentages by mass than those in the alloy part inside the grain; and the content of Si, expressed in percentage by mass, is higher than the total content of Cr and Al. The soft magnetic metal powder can achieve a higher filling rate.

SOFT MAGNETIC ALLOY, DUST CORE, AND MAGNETIC DEVICE
20230125339 · 2023-04-27 · ·

A soft magnetic alloy includes a main body and a surface layer. The main body has a soft magnetic alloy composition including Fe and Co. The surface layer is located on a surface side of the main body. A ratio of Co concentration to a sum of Co concentration and Fe concentration in the surface layer is Co/(Fe+Co). A distribution of Co/(Fe+Co) in a thickness direction of the surface layer includes a local minimum point and one or more local maximum points.

Plurality of flaky magnetic metal particles, pressed powder material, and rotating electric machine

Provided is a plurality of flaky magnetic metal particles of embodiments, each flaky magnetic metal particle having a flat surface having either or both of a plurality of concavities and a plurality of convexities, the concavities or convexities being arranged in a first direction and each having a width of 0.1 μm or more, a length of 1 μm or more, and an aspect ratio of 2 or higher; and a magnetic metal phase containing at least one primary element selected from the group consisting of iron (Fe), cobalt (Co), and nickel (Ni). The flaky magnetic metal particles have an average thickness of between 10 nm and 100 μm inclusive, and the average value of the ratio of the average length within the flat surface with respect to the thickness is between 5 and 10,000 inclusive.

METHOD FOR PRODUCING COMPOSITE MAGNETIC BODY, MAGNETIC POWDER, COMPOSITE MAGNETIC BODY AND COIL COMPONENT
20220324018 · 2022-10-13 ·

A method for producing a composite magnetic body includes: pressure molding a metal magnetic material into a predetermined shape, the metal magnetic material being an Fe—Si-based metal magnetic material; performing a primary heat treatment of heating the metal magnetic material in an atmosphere with a first oxygen partial pressure to form an Si oxide coating film on a surface of the metal magnetic material; and performing a secondary heat treatment of heating the metal magnetic material that has undergone the primary heat treatment in an atmosphere with a second oxygen partial pressure, which is higher than the first oxygen partial pressure, to form an Fe oxide layer at least partially on a surface of the Si oxide coating film.

Multilayer coil component

A multilayer coil component includes an element body and a plurality of coil conductors. The element body includes a plurality of metal magnetic particles and resin existing between the plurality of metal magnetic particles. The plurality of coil conductors is disposed in the element body, the plurality of coil conductors being separated from each other in a predetermined direction and electrically connected to each other. The plurality of metal magnetic particles included in the element body includes a plurality of metal magnetic particles having a particle size equal to or greater than one third of a distance between the coil conductors adjacent to each other in the predetermined direction and equal to or less than a half of the distance. Between the coil conductors adjacent to each other in the predetermined direction, the metal magnetic particles having the particle size are distributed along the predetermined direction.

Coil component

A coil component includes a body having one surface and the other surface opposing each other and including a magnetic metal powder particle and an insulating resin; a coil portion embedded in the body and having end portions respectively exposed from end surfaces of the body; first and second external electrodes arranged to be spaced apart from each other on the one surface and extending to the end surfaces to be connected to the end portions, respectively; and an external insulating layer disposed between each of the first and second external electrodes and the one surface of the body. A magnetic metal powder particle exposed on the wall surface of the body, among the magnetic metal powder particle, has a plating prevention film disposed on at least a portion of a surface of the exposed magnetic metal powder particle and including metal ions of the magnetic metal powder particle.

Coil component

A coil component includes a support substrate and a coil portion disposed on the support substrate, a body, in which the support substrate and the coil portion are embedded, having one surface and the other surface, one side surface and the other side surface, and one end surface and the other end surface, a first lead-out portion and a second lead-out portion, respectively extending from the coil portion to be exposed from the one side surface and the other side surface, an insulating layer disposed on each of the one surface and the other surface, and an oxide insulating layer disposed on each of the one side surface and the other side surface and each of the one end surface and the other end surface. The insulating layer is provided with a plurality of slits spaced apart from each other to expose a surface of the body.