H01F27/327

MAGNETIC COMPONENT STRUCTURE WITH THERMAL CONDUCTIVE FILLER

A magnetic component structure with thermal conductive filler, including two magnetic cores combining together to form an inner accommodating space and at least one core opening, two plate portions connect each other through an inner leg structure and two outer leg structures, a bobbin sleeving on the inner leg structure, a coil winding on the bobbin, a bobbin housing surrounding the bobbin and the coil winding and form winding opening facing the at least one core opening, gaps are formed between the encasing structure constituted by the bobbin housing and the bobbin sleeving and the magnetic cores, a thermal conductive filler formed between the bobbin and the bobbin housing and encapsulating at least parts of the coil winding, and a cooling surface contacts the magnetic cores and the thermal conductive filler, the thermal conductive filler extends outwardly to contact the cooling surface through the opening and the winding opening.

REACTOR AND METHOD OF MANUFACTURING THE SAME
20230011050 · 2023-01-12 · ·

A reactor includes a coil having gaps between adjacent turns of a winding, a core inserted through the coil, and a heat-dissipating material that is in contact with a side face of the coil. The heat-dissipating material is inserted between the adjacent turns of the winding of the coil, and the thickness of the heat-dissipating material outside the coil in a direction of an axis of the coil is smaller than the thickness of the heat-dissipating material between the adjacent turns of the winding. By reducing the thickness of the heat-dissipating material outside the coil where contribution to coil cooling is small, the amount of the heat-dissipating material can be reduced without lowering the cooling performance to the coil.

Method for Manufacturing Pole-Mounted Transformer Using No Insulation Oil and Pole-Mounted Transformer Manufactured Using Same
20230215625 · 2023-07-06 ·

The present invention relates to a method for manufacturing a pole-mounted transformer using no insulation oil, and a pole-mounted transformer manufactured using same, wherein the transformer uses a solid insulation material and an insulation oil is removed from the transformer, and more specifically, to a method for manufacturing a pole-mounted transformer using no insulation oil and a pole-mounted transformer manufactured using same, the method comprising: a first coil part formation step of winding a low-voltage coil and a high-voltage coil to produce a first coil part; a casting step of putting the first coil part into a mold and filling an empty space between the outer peripheral portion of the first coil part and a wound wire with a casting insulation material in a liquid or gel phase, followed by solidification, so as to produce a second coil part; a conductive material attachment step of coupling a conductive material to the outer peripheral surface of the second coil part to produce a third coil part; an iron core coupling step of coupling an iron core to the third coil part; and a transformer completion step of inserting, into an outer case, the third coil part having the iron core coupled thereto to complete a product.

REACTOR, METHOD FOR MANUFACTURING REACTOR, AND REACTOR COIL COVERING
20230215621 · 2023-07-06 · ·

There are provided a reactor, a reactor coil covering, and a method for manufacturing a reactor, which are capable of preventing peeling off of an insulation coat with which an outer peripheral surface of a winding is covered. A reactor includes a core, a coil disposed on an outer periphery of the core, and a resin mold portion partially covering and integrating the core and the coil. A winding of the coil has an outer peripheral surface covered with an insulation coat. At least one part of a surface of the coil is covered with a protective membrane to cover a boundary between adjacent turns of the coil.

Coil electronic component

A coil electronic component includes an insulating substrate, a coil portion disposed on at least one surface of the insulating substrate, a body in which the insulating substrate and the coil portion are embedded, a lead-out portion connected to the coil portion and exposed from a surface of the body, and a connection portion including a plurality of connecting conductors each having a bent portion to increase lengths of the plurality of connecting conductors embedded in the body, the plurality of connecting conductors being spaced apart from each other, the connection portion connecting an end of the coil portion to the lead-out portion to each other.

Reactor and method of manufacturing the same
11538615 · 2022-12-27 · ·

A reactor includes a coil including a wire that is covered with an insulating film and is wound, the coil including a first lateral surface and a second lateral surface different from the first lateral surface; a cooler that faces the first lateral surface; and an insulating heat radiation layer that is sandwiched between the first lateral surface and the cooler. In the first lateral surface, the wire is not covered with the insulating film. In the second lateral surface, the wire is covered with the insulating film. A degree of flatness of the first lateral surface is lower than a degree of flatness of the second lateral surface.

Coil electronic component

A coil electronic component includes a support substrate, a coil pattern disposed on at least a surface of the support substrate and having a core region in the center of the coil pattern, at least one metal thin plate disposed on an upper portion of the coil pattern and having a shape bent toward the core region, an encapsulant sealing at least a portion of the support substrate, the coil pattern, and the at least one metal thin plate, and an external electrode disposed outside of the encapsulant and connected to the coil pattern.

Dry-type transformer

The present disclosure relates to electrical windings for a dry transformer which allows construction of a compact dry transformer even in relatively high voltage classes. For this purpose, the electrical winding has multiple windings of a winding conductor wound to form a coil. The coil has been embedded into a solid insulation body. In some embodiments, a coating of an electrically conductive material, comprising a resin matrix with at least 0.05% by weight of nanoscale filler, has been applied to at least one surface of the insulation body.

Electronic component and electronic apparatus

An electronic component includes: an insulator part (10) of rectangular solid shape; a coil element (32) provided inside the insulator part (10); bottom electrodes (40) provided on a bottom face (14) of the insulator part (10) and electrically connected to the coil element (32); a plating layer (62) provided in a manner overlapping each bottom electrode (40) so that its end (64) on the bottom face (14) is away from the end (42) of the bottom electrode (40); a plating layer (60) which is arranged between the bottom electrode (40) and the plating layer (62) and overlaps the bottom electrode (40), and which is constituted by a metal having lower solder wettability and higher melting point than those of the plating layer (62); and an insulation layer (70) provided on the bottom face (14) in a manner covering the end (42) of the bottom electrode (40).

Coil component and electronic device

A coil component, adopted to be mounted on an electronic device, includes: an element body part; a coil fixed to the element body part and constituted by a wound conductive wire; lead wires that are each extended from the conductive wire and led out from the coil, and whose tip parts are each disposed a bottom face, which is a mounting face, of the element body part; and terminal parts that are each constituted by the tip part and a metal member that is joined to the tip part on the bottom face, and also has an opening at a position overlapping the tip part in a direction intersecting the bottom face.