Disclosed is a method of manufacturing a membrane electrode assembly with minimized interfacial resistance between an electrode and an electrolyte membrane. For instance, a catalyst admixture including a catalyst composite including a catalyst and a first binder, and a second binder may be applied to a porous substrate and the porous substrate may be impregnated with the second binder, thereby minimizing interfacial resistance between the electrode and the electrolyte membrane and reducing a thickness of the electrolyte membrane.

A method is proposed by means of which a composite layer is producible in as simple and controlled a manner as possible, and by means of which composite layers with different predetermined properties can be produced with as little expenditure as possible, and thus economically. The method includes: providing a nanofiber material, comminuting the nanofiber material while forming nanorods, providing a liquid medium, which comprises an ionomer component and a dispersant, dispersing the nanorods in the liquid medium while forming a nanorod ionomer dispersion, and applying the nanorod ionomer dispersion to a surface region of a substrate while forming a composite layer. An electrochemical unit including the composite layer is provided. The composite layer is useful in a fuel cell (hydrogen fuel cell or direct alcohol fuel cell), in a redox flow cell, in an electrolytic cell, or in an ion exchanger, and useful for anion or proton conduction.

The present invention relates to a membrane electrode unit comprising a polymer membrane doped with a mineral acid as well as two electrodes, characterized in that the polymer membrane comprises at least one polymer with at least one nitrogen atom and at least one electrode comprises a catalyst which is formed from at least one precious metal and at least one metal less precious according to the electrochemical series.

The present invention relates to a method for producing a membrane for a fuel cell or electrolytic cell, in which (i) a liquid coating composition, which contains a supported catalyst containing precious metal and also contains an ionomer, is applied to a polymer electrolyte membrane which contains an ionomer, the ionomer of the liquid coating composition and the ionomer of the polymer electrolyte membrane each being a copolymer which contains as monomer a fluoroethylene and a fluorovinyl ether containing a sulfonic acid group, (ii) the coated polymer electrolyte membrane is heated to a temperature in the range from 178° C. to 250° C.

Methods for manufacturing an energy storage device. Such methods comprise providing a first stack on a first side of a substrate and a second stack on a second side of the substrate, opposite to the first side of the substrate. In examples, a first and third groove are formed in the first stack, with different depths than each other, and a second and fourth groove are formed in the second stack, with different depths than each other. In other examples, a first groove is formed in the first stack and a second groove is formed in the second stack, in substantial alignment with the first groove but with a different depth than the first groove.

A method for manufacturing an energy storage device. A stack is provided on a substrate. The stack comprises a first electrode layer, a second electrode layer, and an electrolyte layer between the first electrode layer and the second electrode layer. The method includes forming a first groove, a second groove, and a third groove in a first side of the stack opposite to a second side of the stack on the substrate. The first groove has a first depth and a first surface comprising a first exposed surface of the second electrode layer. The second groove has a second depth different from the first depth and a second surface comprising an exposed surface of the first electrode layer. The third groove has a third depth substantially the same as the first depth and a third surface comprising a second exposed surface of the second electrode layer.

A gas detector includes an electrochemical gas sensor. The sensor includes a plurality of electrodes. At least one of the electrodes is formed of a catalyst/binder slurry which is halftone printed onto a substrate. The composite printed element and substrate are sintered to form the electrode.

This invention relates to aqueous ink compositions comprising an aqueous solvent, particles comprising a metal or a metal compound or a mixture thereof, a dispersant, preferably selected from an electrostatic dispersant, a steric dispersant, an ionic dispersant, a non-ionic dispersant or a combination thereof, a polymeric binder and a non-ionic surfactant which may be used for 3D inkjet printing components, primarily for high-temperature electrochemical devices.

A method of making a fuel cell stack includes applying an electrically conductive, compliant contact print ink containing an electrically conductive material, a plasticizer, a solvent, and a binder to at least one of a surface of an electrode of a fuel cell or a surface of an interconnect, and placing the fuel cell and the interconnect in the fuel cell stack such that the compliant contact print ink is located between the electrode of the fuel cell and the interconnect.

Herein disclosed is a method of manufacturing comprises depositing a composition on a substrate slice by slice to form an object; heating in situ the object using electromagnetic radiation (EMR); wherein said composition comprises a first material and a second material, wherein the second material has a higher absorption of the radiation than the first material. In an embodiment, the EMR has a wavelength ranging from 10 to 1500 nm and the EMR has a minimum energy density of 0.1 Joule/cm.sup.2. In an embodiment, the EMR comprises UV light, near ultraviolet light, near infrared light, infrared light, visible light, laser, electron beam. In an embodiment, said object comprises a catalyst, a catalyst support, a catalyst composite, an anode, a cathode, an electrolyte, an electrode, an interconnect, a seal, a fuel cell, an electrochemical gas producer, an electrolyser, an electrochemical compressor, a reactor, a heat exchanger, a vessel, or combinations thereof.