A method to manufacture an electrical connection assembly includes: preparing a wiring material (10) that has conductors and an insulation coating, and preparing a connector (CN) including terminals (20) each having an outward projecting portion (24) with a conductor connection surface (27a) and an insulating housing (30). The method proceeds by setting solder on the conductor connection surfaces (27a) and then removing the insulation coating covering parts to be connected from surfaces of the conductors by melting or dissolving the insulation coating. The method also electrically connects the conductors of the parts to be connected to the conductor connection surfaces (27a) by the solder by heating the parts of the respective conductors to be connected together with the solder while holding a state where the conductors of the wiring material (10) are arrayed at intervals from each other in an array direction.

A method is provided for manufacturing an electrical connection assembly includes preparing a connector (CN) in which each terminal (20) has a conductor connection surface (27a) exposed from an insulating housing (30), bringing parts of conductors and the conductor connection surfaces (27a) corresponding thereto into contact and connecting both while tension is applied to a wiring material (10). The method further includes fixing the wiring material (10) to the insulating housing (30) by bringing the wiring material (10) and the insulating housing (30) into contact with each other at the fixing positions separated in the longitudinal direction of the wiring material (10) from the parts to be connected and solidifying the fixing portions (34) of the insulating housing (30) after melting the fixing portions at the fixing positions.

An electrical device having a stranded wire contact. The device includes a stranded wire with individual wires and a contact piece for electrical contacting of the stranded wire. The stranded wire contact is produced by thermal diffusion bonding.

A method of manufacturing a stator assembly for an electric motor or generator is disclosed, comprising: providing a plurality of stator windings, each stator winding formed from a multistrand cable that comprises a plurality of wires that are electrically insulated, connecting an end of the multistrand cable of each stator winding to a respective conductive stud and then mounting the stator windings in a stator housing.

An electrical device (1) has a terminal region (2) for connection with a printed circuit board. The terminal region (2) has a stranded wire (3) and an enclosure piece (4) surrounding the stranded wire (3). The enclosure piece (4) is connected with the stranded wire (3) for example by thermal diffusion bonding.

A method for manufacturing an electrical connection assembly includes a connector preparing step of preparing a connector (CN), in which each of plural terminals (20) has a conductor connection surface (27a) exposed outside an insulating housing (30). A connecting step of connects parts of conductors and the conductor connection surfaces (27a) corresponding thereto while tension is applied to a wiring material (10) by holding the wiring material (10) including the conductors arrayed at intervals from each other in an array direction at holding positions separated from each other in a longitudinal direction of the wiring material. A cutting step sandwiches and cuts the wiring material (10) by two cutting tools (62, 65) at a cutting position between one of the holding positions and the parts to be connected with the wiring material (10) kept held after the completion of the connecting step.

For an electrical connecting apparatus (1), in particular for connecting an electrical and/or electronic component (2) to a conductor substrate (3), comprising an electrically conductive contact-making element (10) and an electrical conductor (20), wherein one end (21) of the electrical conductor (20) is electrically conductively connected to the contact-making element (10), the invention proposes that the contact-making element (10) is of fork-like design with at least one first tine (11) and at least one second tine (12), wherein the first tine (11) is spaced apart from the second tine (12) by an intermediate space (13), wherein the end (21) of the electrical conductor (20) is arranged in the intermediate space (13) between the first tine (11) and the second tine (12) and is electrically conductively connected to the first tine (11) and/or the second tine (12).

An electrical device having a terminal region for connection with a printed circuit board. The terminal region has a stranded wire and an enclosure piece surrounding the stranded wire. The enclosure piece is connected with the stranded wire, for example, by thermal diffusion bonding.

A metal terminal where a connecting portion has a receiving portion which receives a wire and a contact segment which extends from the receiving portion by way of a bending scheduled portion is prepared. By applying heat and pressure in a state where the wire is placed on the receiving portion for temporarily fixing the wire, the wire is adhered to the receiving portion using a molten or softened insulating resin coating as an adhesive agent. Next, the connecting portion is bent by way of the bending scheduled portion such that the contact segment faces the receiving portion by way of the wire and the contact segment is brought into contact with the wire. Next, by irradiating a laser beam to a portion of the metal terminal, the wire and the metal terminal are welded to each other.

A method is provided for manufacturing an electrical connection assembly includes preparing a connector (CN) in which each terminal (20) has a conductor connection surface (27a) exposed from an insulating housing (30), bringing parts of conductors and the conductor connection surfaces (27a) corresponding thereto into contact and connecting both while tension is applied to a wiring material (10). The method further includes fixing the wiring material (10) to the insulating housing (30) by bringing the wiring material (10) and the insulating housing (30) into contact with each other at the fixing positions separated in the longitudinal direction of the wiring material (10) from the parts to be connected and solidifying the fixing portions (34) of the insulating housing (30) after melting the fixing portions at the fixing positions.