An automated wire kitting system for assembling wire leads for a wired connector comprises a terminal delivery system configured to obtain a target terminal from a plurality of different types of terminals for wire leads and a crimp press comprising a plurality of dies and being configured to obtain a wire having an exposed portion where the wire's insulation has been removed, receive the target terminal from the terminal delivery system, engage a target die of the plurality of dies corresponding to a type of the target terminal, and crimp the target terminal onto the exposed portion of the wire using the target die of the plurality of dies to assemble a wire lead.

A terminal cutter includes a tool frame having a first cutting member coupled to an upper handle having a first cutting surface for cutting a terminal from a carrier strip and a second cutting member coupled to a lower handle having a second cutting surface for cutting the terminal from the carrier strip. A terminal strip guide assembly is coupled to the upper handle and/or the lower handle offset from the first and second cutting members. The terminal strip guide assembly includes a strip guide having a slot receiving the carrier strip and having a guide surface adjacent the slot. The guide surface is configured to engage the terminal to locate the terminal relative to the terminal strip guide assembly and to control a depth of the carrier strip received in the slot.

A terminal cutter includes a tool frame having a first cutting member coupled to an upper handle having a first cutting surface for cutting a terminal from a carrier strip and a second cutting member coupled to a lower handle having a second cutting surface for cutting the terminal from the carrier strip. A terminal strip guide assembly is coupled to the upper handle and/or the lower handle offset from the first and second cutting members. The terminal strip guide assembly includes a strip guide having a slot receiving the carrier strip and having a guide surface adjacent the slot. The guide surface is configured to engage the terminal to locate the terminal relative to the terminal strip guide assembly and to control a depth of the carrier strip received in the slot.

The present disclosure provides a ferrule support assembly for a stripper-crimper machine and other similar devices. The ferrule support assembly can include an axle configured to be received within a drum of a ferrule reel, a first support plate configured to be coupled to the stripper-crimper machine, and a second support plate opposite the first support plate. The first support plate and the second support plate can include an axle notch configured to engage the axle extending between the first and second support plates.

The present disclosure provides a ferrule support assembly for a stripper-crimper machine and other similar devices. The ferrule support assembly can include an axle configured to be received within a drum of a ferrule reel, a first support plate configured to be coupled to the stripper-crimper machine, and a second support plate opposite the first support plate. The first support plate and the second support plate can include an axle notch configured to engage the axle extending between the first and second support plates.

A terminal feeding assembly includes a translation device having a guide track, a terminal gripper movable along the guide track, and a translation drive connected to the terminal gripper. The translation drive moves the terminal gripper along the guide track from a gripping position outside of a crimping area of a crimping assembly to a crimping position in the crimping area while the terminal gripper grips a terminal.

A terminal feeding assembly includes a translation device having a guide track, a terminal gripper movable along the guide track, and a translation drive connected to the terminal gripper. The translation drive moves the terminal gripper along the guide track from a gripping position outside of a crimping area of a crimping assembly to a crimping position in the crimping area while the terminal gripper grips a terminal.

A terminal crimping device 1 comprises a terminal cutting device 260 configured to cut off a terminal 130 provided on a band-shaped terminal carrier 140 from the terminal carrier, a terminal carrying unit 270 configured to carry the terminal 130 separated from the terminal carrier 140 by the cutting unit 260 to a terminal crimping work unit 14, a cable carrier 210 for carrying the electric cable 110 to the terminal crimping work unit 14, a crimping device 280 configured to crimp the terminal 130 carried to the terminal crimping work unit 14 by the terminal carrying unit 210 to the tip end of the electric wire 112 of the electric cable 110 carried to the terminal crimping work unit 14 by the cable carrying unit 210.

A connector insert device for automatic switching of connector fixture includes terminal fixing portions clipping a wire, a wire storage portion storing groups of wires, transferring portions configured to store the wire clipped by the terminal fixing portion in the wire storage portion through a conveying portion, a connector fixing portion storing connectors, and an insert portion inserting the groups of wires in the wire storage portion into the connector fixing portion through the conveying portion. Each terminal fixing portion includes a terminal fixing base, a terminal clipping base, and a terminal gripper. The terminal clipping base is rotatably connected with the terminal fixing base through a terminal connecting shaft. The terminal gripper is connected with the terminal clipping base. The terminal fixing portion rotates the wire to a predetermined angle. The transferring portions clip the wire and places the wire in the wire storage portion.

An adapter plate alignment gauge system includes an adapter plate for holding a crimping tool in different positions and an alignment gauge for aligning the crimping tool in a predetermined set crimping tool position relative to the alignment gauge. The adapter plate is immovably arrangeable in a predetermined set adapter plate position in a crimping press which, in order to create a crimp connection, connects one conductor end of a cable to a crimp contact. The alignment gauge can be fastened to the adapter plate whereby the alignment gauge is arranged in a predetermined set alignment gauge position relative to the adapter plate.