First and second divisional cores each including right and left leg portions and a yoke interconnecting those together are formed by molding respective yoke-side core members in a resin. Cylindrical core mounting portions extending from the outer circumference of the surface of the yoke-side core member are formed integrally with the respective right and left leg portions of the first divisional core. I-shaped leg-portion-side core members and spacers are attached in the cylindrical core mounting portion formed in each of the right and left leg portions. The surface of the yoke-side core member molded in the resin and the surface of the leg-portion-side core member are disposed so as to have a spacer therebetween. The two divisional cores are joined together by butting respective leg portions of the two divisional cores with each other to form an annular mold core, and a coil is wound around the mold core.

An electric machine is selectively operated as a transformer for AC voltage operation or as a throttle system for DC voltage operation. A transformer core has two limbs. An additional winding with a first additional partial winding is wound around a first limb and a second additional winding is wound around the second limb. A higher-voltage winding with a first higher-voltage partial winding is wound around the first additional partial winding and a second higher-voltage partial winding is wound around the second additional partial winding. A first traction winding is wound around the first higher-voltage partial winding and a second traction winding is wound around the second higher-voltage partial winding. A first DC voltage winding may be wound around the first traction winding and a second DC voltage winding may be wound around the second traction winding.

Disclosed herein are methods and systems for low cost linear actuators that can deliver strokes and forces at different values. The embodiments presented herein have parts and components that may be usable for both multi-coil and single-coil actuator designs. According to one embodiment, a magnet housing may removably or permanently coupled to a coil assembly having any number of coils. According to a further embodiment, an actuator housing may be coupled to a magnet housing having any number of magnets or coils.

An integrated circuit transformer structure includes at least two conductor groups stacked in parallel in different layers. A first spiral track is formed in the at least two conductor groups, the first spiral track included first turns of a first radius within each of the at least two conductor groups, and second turns of a second radius within each of the at least two conductor groups, the first and second turns being electrically connected. A second spiral track is formed in the at least two conductor groups, the second spiral track including third turns of a third radius within each of the at least two conductor groups and disposed in a same plane between the first and second turns in each of the at least two conductor groups.

A winding method of forming a coil by edgewise bending a flat rectangular conductor comprises a step of edgewise bending the rectangular conductor to form edgewise bending portions so that two predetermined two adjacent bent portions are formed so that an outward bulging portion to be generated by edgewise-bending of the flat rectangular conductor is generated in a concentrated manner in a side between the two edgewise bent portions, and the side having the bulging portion constitutes each of a pair of opposite sides of the coil.

A method of fabricating an electric machine stator includes inserting one or more electrical coils into a form and partially curing the one or more electrical coils. The method also includes populating the electric machine stator with the one or more electrical coils and curing the electric machine stator with one or more electrical coils.

The invention relates to a transformer construction comprising a plurality of transformer cores configured to share magnetic flux paths and, as a result, at least one of the cores comprises a post and an associated sidewall having an effective cross-sectional area which is less than that of the post. Such a construction may be employed in a power conditioning unit, for example, for a photovoltaic module, which is configured to operate the cores out of phase from each other. Also described is a transformer winding comprising a longitudinal spine having a first turn emanating from a first portion of the spine in a first transverse direction and a second turn emanating from a second portion of the spine in a second transverse direction, wherein the second transverse direction is opposite to the first transverse direction.

This new type of transformer comprises a ferromagnetic drum-type core characterized in that the drum core has a plurality of holes or windows parallel to the drum longitudinal shaft to place the windings being the windows arranged close to the periphery of the drum symmetrically distributed at 360° of the circumference, each winding being parallel to the longitudinal shaft of the drum and each one of the windings crossing said longitudinal shaft. The core comprises two main components: a central body and an air gap filling system. The central body is formed by a plurality of silicon steel sheets, stacked one over the other, each of them has slots or spaces on its periphery thereof to place the windings and with an air gap filling system. Said filling system can be: wedge-shaped sheets, set of sheets extending parallel to the shaft of the core or a metal sheet wound around the central body.

A method of manufacturing a compressed coil and a system for holding a wire during the manufacture of a compressed coil are disclosed. The method includes providing a wire including a first lead section, a central section and a second lead section. The central section of the wire is wound around a bobbin to form a coil. A punch top is located over an end of the bobbin such that the end of the bobbin is located at least partially within a through-hole of the punch top. A second lead section of the wire is located within a groove in an outer surface of the punch top or bobbin and pressure is applied to the bobbin and/or punch top to compress the coil.

A winding apparatus includes a nozzle for feeding a wire to a first end side of a magnetic pole in a winding position, a first latch pawl capable of latching the wire fed from the nozzle, a first latch pawl moving mechanism that moves the first latch pawl from the first end side to a second end side of the multi-pole armature, and a nozzle moving mechanism that moves the nozzle in both the radial direction and the circumferential direction of the multi-pole armature. A width of the first latch pawl in the circumferential direction of the multi-pole armature is set at a width enabling insertion of the wire wound around and bent back by the first latch pawl into slots formed on both sides of one or more of the magnetic poles in the winding position.