A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.

A system and method of joining at least two workpieces together using a friction rivet and a friction rivet cap that are friction stirred together after a cutting tip or cutting feature on the friction rivet cuts through workpieces and is then bonded to the friction rivet cap, and wherein the friction rivet cap may be excluded if the friction rivet includes a hollow in the cutting tip, the hollow being flared after the friction rivets cuts through the workpieces to thereby create an integral rivet cap in the end of the friction rivet.

A cookware handle includes a plastic grip portion molded over a portion of an insert. The insert inserts into a bore of a flange. The grip portion is externally flush with the flange interface and the insert internally connects the grip portion to the flange. This allows the grip portion to be over molded on a first part of the insert so the other portion can be welded or otherwise attached to the flange after external surface finishing of the flange. The insert and flange may be welded together along a portion of the insert that contacts the flange within the bore and that is not visible when the flange is attached to a cookware vessel sidewall to provide the grip molded as a handle for the cookware vessel.

A system and method for drilling a hole in a vehicle structure and installing a fastener in the hole. A drill plate having openings and associated machine-readable elements is positioned on the structure. A drill gun is positioned in a particular opening and reads hole information from the associated element, and a computer determines whether the drill gun is properly set-up to drill the hole. A fastener insertion gun is positioned in the particular opening and reads fastener information from the element, and the computer determines whether the hole has been drilled and, if so, whether the fastener insertion gun is properly set-up to insert the fastener. A fastener delivery subsystem stores, tracks, and delivers fasteners to the fastener insertion gun. A system computer monitors the drilling of every hole, the insertion of every fastener, and the overall operation of the fastener delivery subsystem.

A method for assembly manufacturing including positioning a workpiece in an assembly position within an operational cell, positioning a fastening machine relative to the workpiece, wherein the fastening machine includes a robot frame comprising a throat, an assembly end effector coupled to the frame about the throat, and a plurality of linear actuators coupled to the frame, moving, by the plurality of linear actuators, the fastening machine about at least one of six degrees of freedom to receive at least a portion of the workpiece within the throat and position the assembly end effector relative to the workpiece, and performing, by the fastening machine, a fastening operation on the workpiece.

A method for manufacturing metal parts with split ends joined. An end of a metal plate or solid metal rod is split. The length of the incision is adjusted and a smooth split face is formed. A metal plate is secured by pinching both sides with a clamping device, or a solid metal rod is pinched on opposite portions on the periphery with a clamping device. The plate/rod is split longitudinally by slitting or cleaving the plate/rod by pressing a slitting or cleaving punch against the face of one end of the plate/rod. The splitting is advanced by repeating the operation of pressing the punch against the cleft of the splitting. In each splitting operation, the position of the clamping device is moved in advance of the next pressing by a stroke corresponding to the distance from one end of the plate/rod, to the distal end of a split-desired portion.

A removable die of a joining tool comprising a die head having an upper side, a bottom side and a die shaft extending from the bottom side and receivable and lockable in a die dome without rotation. The die shaft comprises: at least one first radial web forming an axial undercut on two sides by which the die shaft is lockable in the die dome by a linear inserting movement, at least one second exposed radial web, the radial length of which is adaptable to a diameter of the die dome to ensure a lateral guiding of the die shaft in the die dome and which is arranged between the die head and the first radial web, and an ejection surface by which the removable die can be moved out of the die dome and which is arranged at the free end of the die shaft opposite to the die head.

A method for assembling at least two parts, connected by main and secondary definitive connections arranged in predetermined positions, includes: secondary definitive connections each housed in secondary definitive holes passing through the parts to be assembled, made independently of one another before the parts are assembled, main definitive connections each housed in main definitive holes passing through the parts to be assembled, made during the same operation while the parts are held in place by the secondary definitive connections.

A shank-fastener apparatus comprises a shank-fastener housing, a shank-fastener turret, an indexing-pin assembly, a drill, and a shank-fastener delivery assembly. The shank-fastener turret is supported by the shank-fastener housing and is selectively rotatable relative to the shank-fastener housing about a shank-fastener-turret rotation axis (A). The indexing-pin assembly is supported by the shank-fastener housing and is selectively movable relative to the shank-fastener housing between an indexing-pin-assembly extended position and an indexing-pin-assembly retracted position along an indexing-pin-assembly axis (B) that is parallel to the shank-fastener-turret rotation axis (A). The drill is supported by the shank-fastener turret and is selectively movable relative to the shank-fastener turret along a drill axis (C) that is parallel to the shank-fastener-turret rotation axis (A). The shank-fastener delivery assembly also supported by the shank-fastener turret.

A receiver-fastener apparatus comprises a receiver-fastener housing, a receiver-fastener turret, an indexing-collet assembly, an anvil, a receiver-fastener delivery assembly, and a swager assembly. The receiver-fastener turret is selectively rotatable relative to the receiver-fastener housing about a receiver-fastener-turret rotation axis (Z). The indexing-collet assembly is selectively movable relative to the receiver-fastener housing between an indexing-collet-assembly extended position and an indexing-collet-assembly retracted position along an indexing-collet-assembly axis (Y) that is parallel to the receiver-fastener-turret rotation axis (Z). The anvil is selectively movable relative to the receiver-fastener turret along an anvil axis (X) that is parallel to the receiver-fastener-turret rotation axis (Z). The receiver-fastener delivery assembly is configured to operatively position receiver fasteners for operative placement on shank fasteners, corresponding to the receiver fasteners. The swager assembly is movable relative to the receiver-fastener turret along a swaging axis (W) that is parallel to the receiver-fastener-turret rotation axis (Z).