A hobbing machine is disclosed having a workpiece spindle, by means of which a workpiece can be rotated about a workpiece axis, a hobbing head, at least one chamfering device, a first slide with a first slide guide system, wherein the hobbing head is arranged on the first slide, and a rail system. The first slide, by means of its first slide guide system, is arranged in a displaceable manner on the rail system. The hobbing machine also has a second slide with a second slide guide system. The at least one chamfering device is arranged on the second slide. Also, the second slide, by means of its second slide guide system, is arranged in a displaceable manner on the rail system, such that the first slide and the second slide can be displaced on an identical portion of the rail system. Presented is a structurally simple hobbing machine by means of which a workpiece can be hobbed and chamfered in a short period of time.

The invention relates to a method for machining a toothing that is chamfered on a tooth head front edge, in which a material projection resulting on said tooth head front edge chamfer, caused by chamfer formation on a tooth front edge of the toothing by means of plastic deformation, and/or caused by removing a primary/secondary burr produced on said end face during production of the toothing and, if applicable, formation of the tooth front edge chamfer, is removed in a rotational operation by a machining procedure with a machining tool that has a cutting edge.

A machine tool includes a workpiece holder, a tool holder holding working tools that includes a hob cutter used in a rough machining and a skiving cutter used in a finish machining, a tool magazine, a tool replacing device replacing one of the working tools mounted on the tool holder with the other of working tools housed in the tool magazine, a rough machining controlling section performing the rough machining on the workpiece, a tool measuring device measuring a position of a blade in a rotation direction of the skiving cutter, an angle correcting section correcting a rotation angle of the skiving cutter based on a result measured by the tool measuring device, and placing a tooth space formed in the workpiece and an edge tip of the blade in a position corresponding to each other, and a finish machining controlling section by which workpiece is finish machined.

A combined gear cutting apparatus includes a workpiece drive portion, a first processing portion holding and moving a first tool to a processing position for a workpiece, a second processing portion holding and moving a second tool to a processing position for the workpiece, and a control portion which includes a storage portion storing workpiece information indicating a configuration of the workpiece before first processing is performed, first tool information, second tool information and relative position information. The control portion includes a tooth groove configuration calculation portion calculating tooth groove configuration information of the workpiece based on the first tool information, the workpiece information and the relative position information obtained when the first processing is completed. The second tool is configured to move to a start position of second processing for the workpiece based on the tooth groove configuration information, the second tool information and the relative position information.

The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool (7, 7) that rotates about a tool axis of rotation (Rz) oriented at an axial distance (A, A) relative to the workpiece axis of rotation (Rw). According to the invention, the tool (7, 7) is disk-shaped, the disk-shaped tool (7, 7) machines the tip surface (8) of the tooth (9), by removing chips, with at least one partial segment (10a) of its circumferential edge configured as a defined blade (10), wherein a relative movement between the tool (7, 7) and the gearwheel (6), oriented in the axial direction of the tooth system (4), is carried out during the chip-removing machining, as a consequence of which movement the tool (7, 7) sweeps over the tip surface (8), and the tool axis of rotation (Rz) is oriented at an axis intersection angle (?) of 5? to 40? with respect to the workpiece axis of rotation (Rw). In this way, efficient and highly precise machining of the tip circle diameter is made possible. The invention also states a method for producing a gearwheel, in which the tooth system (4) is produced on a gearwheel blank (5) by means of hob peeling before machining of the tip circle diameter according to the invention, as well as a combination tool, in which a hob-peeling wheel for producing the gearwheel and a disk-shaped tool for machining the tip circle diameter according to the invention are combined with each other.

A combined gear cutting apparatus includes a workpiece drive portion, a first processing portion holding and moving a first tool to a processing position for a workpiece, a second processing portion holding and moving a second tool to a processing position for the workpiece, and a control portion which includes a storage portion storing workpiece information indicating a configuration of the workpiece before first processing is performed, first tool information, second tool information and relative position information. The control portion includes a tooth groove configuration calculation portion calculating tooth groove configuration information of the workpiece based on the first tool information, the workpiece information and the relative position information obtained when the first processing is completed. The second tool is configured to move to a start position of second processing for the workpiece based on the tooth groove configuration information, the second tool information and the relative position information.

To provide a gear machining device and a gear machining method which achieve machining of tooth flanks having different torsion angles with high degree of accuracy. In a gear machining device, a side surface of a tooth of a gear includes a first tooth flank and a second tooth flank having a different torsion angle from the first tooth flank, a cutting blade of a machining tool has a blade traces having a torsion angle determined based on a torsion angle of the second tooth flank and an intersection angle between a rotation axis of a workpiece and a rotation axis of the machining tool so as to allow the second tooth flank to be machined on the pre-machined first tooth flank.

A method for producing gears, wherein in a first step a set of teeth is formed by means of a skiving wheel rotationally driven by a tool spindle in a workpiece gear rotationally driven synchronously thereto by a workpiece spindle, wherein the workpiece spindle and the tool spindle are at an axis intersection angle to each other and the advancement occurs in the tooth-flank extension direction, and wherein in a second step at least some teeth of the set of teeth are machined by means of a tooth-machining tool. A combined tool is used, in the case of which the toothmachining tool and the skiving wheel are fixedly connected to each other. Between the two steps, the combined tool remains connected to the tool spindle and the workpiece gear remains connected to the workpiece spindle. Between the two steps, merely the relative position of the tool spindle in relation to the workpiece spindle and the rotational speed ratio of the two spindles are changed.

The present invention achieves a machining apparatus which can easily be composed and a machining method which can perform gear machining or splined shaft machining easily by using an existing lathe. More specifically, the invention achieves a machining apparatus 1 comprising: a cutter 11 which includes a blade part 20 formed in the shape of a ring around a peripheral surface thereof and which is driven to rotate about an axis thereof; a workpiece holder 13 which holds a workpiece W rotatably; and a cutter driver 12 which moves the cutter 11 and the workpiece W relative to each other along an axial direction, wherein a gear or a splined shaft is formed on the peripheral surface of the workpiece W by synchronizing the rotation of the workpiece W with the relative movement of the cutter 11 and the workpiece W and by rotating the cutter 11, and wherein a plurality of the blade parts 20 are disposed side by side along the axis, the cutter driver 12 drives the cutter 11 to rotate in one direction around the axis and to reciprocate relative to the workpiece W along the axis, the workpiece holder 13 rotates the workpiece W in a forward/reverse direction in accordance with reciprocation of the cutter 11, and cutting is performed on the workpiece W so as to form thereon an external shape of a gear or a splined shaft by placing each of the blade parts 20 of the cutter 11 in contact with the peripheral surface of the workpiece W.

The present invention achieves a machining apparatus which can easily be composed and a machining method which can perform gear machining or splined shaft machining easily by using an existing lathe. More specifically, the invention achieves a machining apparatus 1 comprising: a cutter 11 which includes a blade part 20 formed in the shape of a ring around a peripheral surface thereof and which is driven to rotate about an axis thereof; a workpiece holder 13 which holds a workpiece W rotatably; and a cutter driver 12 which moves the cutter 11 and the workpiece W relative to each other along an axial direction, wherein a gear or a splined shaft is formed on the peripheral surface of the workpiece W by synchronizing the rotation of the workpiece W with the relative movement of the cutter 11 and the workpiece W and by rotating the cutter 11, and wherein a plurality of the blade parts 20 are disposed side by side along the axis, the cutter driver 12 drives the cutter 11 to rotate in one direction around the axis and to reciprocate relative to the workpiece W along the axis, the workpiece holder 13 rotates the workpiece W in a forward/reverse direction in accordance with reciprocation of the cutter 11, and cutting is performed on the workpiece W so as to form thereon an external shape of a gear or a splined shaft by placing each of the blade parts 20 of the cutter 11 in contact with the peripheral surface of the workpiece W.