Method and device for shredding sheet-shaped material
09776191 · 2017-10-03
Inventors
Cpc classification
B02C18/0007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a method for shredding sheet-shaped material, preferably for shredding stacked sheets of paper. In addition, the invention relates to a device for performing said method. According to the method according to the invention, a stack of paper is placed onto a support, the sheets are grasped individually from the stack and, whilst realizing a sheet loop, are guided one after another through a through-opening in the support to a cutting system, and are shredded in the cutting system, wherein, when the loops are formed, the sheets are merely deformed elastically and consequently reversibly such that by realizing a free end each sheet loop is opened again before it reaches the cutting system, and is cut up, unfolded, into regular particles over its entire length.
Claims
1. A method for shredding a stack of sheets, comprising the following steps: placing a stack of sheets onto a support, grasping one sheet individually from the stack of sheets through a through-opening in the support to form a sheet loop, conveying the one sheet toward a cutting system, characterized in that when the sheet loop is being formed the one sheet is merely deformed elastically and consequently reversibly, so that the sheet loop is opened thereby forming a free sheet end of the one sheet before the one sheet reaches the cutting system, and the one sheet is introduced into the cutting system with the free sheet end in front, wherein the free sheet end is grasped by the cutting system and pulled into the cutting system such that the one sheet is cut up, unfolded, over its entire length.
2. The method according to claim 1, where the stack of sheets is deposited onto a support surface of the support, and grasping of the one sheet and passage thereof through the through-opening is performed by means of counter rotating conveying rollers, circumferential faces of which move into entraining contact in a positive locking or frictional locking manner with the one sheet.
3. The method according to claim 2 , where the free sheet end is stretched by a loop opener which acts on the free sheet end which is still abutting against one of the counter rotating conveying rollers.
4. The method according to claim 2, further comprising the step of depositing the stack of sheets onto a support surface of the support which is aligned at an angle with respect to the direction of gravity.
5. The method according to claim 2, further comprising the step of depositing the stack of sheets onto a supporting surface of the support which is aligned substantially perpendicular to the direction of gravity.
6. The method according to claim 2, further comprising the step of using a spring or bearing weights to increase a bearing force of the stack onto the counter rotating conveying rollers.
7. The method according to claim 1, where the free sheet end is stretched as a result of gravity acting on the free sheet end.
8. The method according to claim 1, further comprising a step of grasping a second sheet individually from the stack of sheets through the through opening in the support before the free sheet end of the one sheet reaches the cutting system.
9. A device for shredding sheets, comprising: a support for a stack of sheets, a cutting system including two counter-rotating cutting rollers, a sheet-grasping and sheet-conveying device for grasping one sheet individually from the stack of sheets and for conveying the one sheet toward the cutting system, including two counter rotating conveying rollers having circumferential faces which are in entraining contact with the one sheet through a through-opening which is present in the support, and wherein the through-opening is located at a predefined asymmetrical position relative to the support so that entraining contact of the two counter rotating conveying rollers with the one sheet will form a sheet loop which extends toward the cutting system, and entraining contact of the one sheet with one of the two counter rotating conveying rollers will terminate such that one end of the one sheet is free and the sheet loop will open to present a free sheet end, and the cutting system is positioned relative to the through-opening such that said one sheet passes between the cutting rollers, wherein the sheet is grasped at the free sheet end by the cutting system, pulled into the cutting system by means of the cutting rollers and is cut up over its entire length.
10. The device according to claim 9, where the cutting system is positioned relative to the through-opening so that the free sheet end is pulled by gravity toward the cutting system.
11. The device according to claim 9, further comprising guide elements for the free sheet end are provided between the two counter rotating conveying rollers and the cutting system.
12. The device according to claim 9, further comprising a third rotating conveying roller which is in entraining contact in a positive locking or frictional locking manner with at least one of the sheets of the stack of sheets.
13. The device according to claim 12, wherein the recited elements define the following dimensions: diameter d1=30 mm, diameter d2=30 mm, diameter d3=30 mm spacing a1=40 mm, spacing a12=50 mm, spacing a13=214 mm, spacing a23=164 mm, where d1, d2, d3 designate a corresponding diameter of the two counter rotating conveying rollers and the third rotating conveying roller, a1 designates a spacing between one end of the stack and a first rotational axis A1 of a first conveying roller of the two counter rotating conveying rollers, a12 a spacing between the rotational axis A1 and a second rotational axis A2 of a second conveying roller of the two counter rotating conveying rollers, a13 a spacing between the rotational axis A1 and a third rotational axis A3 of the third conveying roller and a23 a spacing between the rotational axes A2 and A3.
14. The device according to claim 12, where the two counter rotating conveying rollers are covered with a less hard material, preferably with a soft-elastic material or with rubber, or the circumferential faces of the conveying rollers are realized with a roughness such that a static friction between the two counter rotating conveying rollers and the one sheet is always greater than between the one sheet and the stack of sheets.
15. The device according to claim 12, further comprising a further opening which is present in the support.
16. The device according to claim 12, wherein at least one of the two counter rotating conveying rollers includes an incision, further comprising a star disk with ends which protrude radially and pass through the incision to act on the one sheet.
17. The device according to claim 9, further comprising a spring and/or bearing weights for increasing a pressing force at which the stack of sheets rests on the two counter rotating conveying rollers.
18. The device according to claim 9, where the two counter rotating conveying rollers are covered with a less hard material, preferably with a soft-elastic material or with rubber, or a circumferential face of the two counter rotating conveying rollers are realized with a roughness such that a static friction between the two counter rotating conveying rollers and the one sheet is greater than between the one sheet and the stack of sheets.
19. The device according to claim 9, further comprising a loop opener which acts at times on the one sheet.
20. The device according to claim 9, wherein at least one of the two counter rotating conveying rollers includes an incision, further comprising a star disk with ends which protrude radially and pass through the incision to act on the one sheet.
Description
(1) The invention is explained in more detail below by way of exemplary embodiments which, however, do not restrict the invention. The associated drawings, in schematic representation, are as follows:
(2)
(3)
(4)
(5)
(6)
(7)
(8) The reference numerals used in the Figures have the same meaning in each case even if they are not expressly named for each Figure in the description of the realizations.
(9) Terms such as “left”, “right”, “up” or “down” are named in the Figures simply with reference to the representation; other positions can be produced in the actual arrangement in practice. In addition, it is pointed out that the Figures are not pure technical drawings, which is why shading and break-off lines are omitted in part. The relative dimensions can also deviate from reality.
(10) The “V” device shown as an example in
(11) A collecting container 28 or a housing in which the collecting container 28 for the shredded product can be placed, is arranged beneath the cutting system 4.
(12) According to one technical variant, the support 3 and the sheet-grasping and sheet-conveying device 6—when viewed structurally—are one technical assembly each which together form one operating unit of the “V” device, and that is the auto-feed unit 27.
(13) The sheet-grasping and sheet-conveying device 6 comprises two counter rotating conveying rollers 7.1 and 7.2 which by way of their circumferential faces 8.1 or 8.2 reach through a through-hole 9 which is present in the bottom 3.1 of the support 3 and are thus is in contact with that one of the sheets 2.1, 2.2 . . . 2.n which is the nearest. In the situation shown this is the sheet 2.1.
(14) The conveyor rollers 7.1 and 7.2 in
(15) The conveying rollers 7.1 and 7.2 are covered with a less hard material, preferably with rubber, for example with a Shore value of equal to or less than 50 A such that between the circumferential faces 8.1 or 8.2 and the bottom side of the sheet 2.1 which is contacted by the conveying rollers 7.1 and 7.2 there is a connection based on static friction with a higher coefficient of friction than between the sheets 2.1, 2.2 . . . 2.n themselves.
(16) The previously described arrangement is realized in an expedient manner such that the sheet 2.1 is detached from the stack 1 as a result of the rotation of the conveying rollers 7.1 and 7.2 in opposite directions and the static friction, and is pulled through the through-opening 9 by forming a sheet loop 10 which extends toward the cutting system 4. In this case, the conveying rollers 7.1 and 7.2 convey the grasped region of the sheet 2.1 in opposite directions. As a result of this, the sheet material in said region is pushed together, it is deformed downward and the sheet loop 10 is formed which is subsequently pushed down through between the two conveying rollers 7.1 and 7.2.
(17) Unlike in the prior art where the sheet material is folded plastically and irreversibly to form a V-shaped point in one method step and the sheet 2.1 is introduced into the cutting system with the V-shaped point in front, according to the invention a loop is formed merely up to an elastic, reversible deformation of the sheet material and the sheet loop 10 is subsequently opened such that the elastic deformation is reversed before the sheet loop 10 reaches the cutting system and the sheet 2.1 is introduced into the cutting system 4 by way of an unfolded free end 11. The aforementioned also applies to each further sheet 2.2 to 2.n following the sheet 2.1.
(18) As is explained below, for this purpose the position of the through-opening 9 in the bottom 3.1 of the support 3 is arranged in the stack 1 in an asymmetrical manner with reference to the two ends on both sides of the sheets 2.1, 2.2. 2.n, and for the spacing a12 between the conveying rollers 7.1 and 7.2—see
(19) The asymmetrical arrangement of the through-opening 9 can be seen in
(20) The opening of the sheet loop 10, which is achieved in this manner and with this arrangement, results in the release of the sheet end 11 and in a stretching of the sheet 2.1 in the region of the free sheet end 11 on account of the release of the tension of the sheet material.
(21) As can be seen additionally from
(22)
(23) At the moment of sequence phase P1, the sheet 2.1—on account of the through-opening 9 being positioned asymmetrically with respect to the center M of the stack 1—has been grasped by way of its sheet end 11 by means of the conveying rollers 7.1 and 7.2 and the passage through the through-opening 9 has started with the sheet material deforming elastically.
(24) When sequence phase P2 is reached, the contact or frictional connection between the conveying roller 7.1 and the sheet 2.1 is terminated and the sheet end 11 which has already been pulled through the through-opening 9 and is formed elastically into a sheet loop 10 is released.
(25) In sequence phase P3, the sheet end 11 of the sheet 2.1 is released, it has already stretched in part due to the release of the tension whilst the conveying of the sheet 2.1 is continued just by way of the conveying roller 7.2.
(26) Sequence phase P4 shows the now complete stretching of the sheet 2.1 in the region of its free sheet end 11. Here it is possible to see the positioning of the cutting system 4 relative to the free sheet end 11 such that as the sheet 2.1 continues to be conveyed by means of the conveying roller 7.2, the sheet end 11 passes between the cutting rollers 5.1 and 5.2.
(27) At the same moment at which the sheet 2.1 reaches the sequence phase P2, the following sheet 2.2 has reached the sequence phase P1. When the sheet 2.1 reaches the sequence phase P3, at the same time the following sheet 2.2 is situated in sequence phase P2 and the sheet 2.3 following this one is situated in sequence phase P1. When the sheet 2.1 reaches the sequence phase P4, at the same time the following sheet 2.2 is situated in the sequence phase P3 and the sheet 2.3 following this one is situated in sequence phase P2.
(28) The sheets 2.1, 2.2 . . . 2.n run through the sequence phases P1, P2, P3 and P4 at the schematically shown spacings in space and time and are cut up into particles over their entire length in the cutting system 4.
(29) As shown above, the passage and the loop forming of the following sheet in each case is already started when the preceding sheet no longer forms a sheet loop 10, preferably when it reaches the cutting system 4 with its free sheet end 11 and is pulled into said cutting system. Thus, several sheets, offset with respect to one another by a certain length in the conveying direction, are shredded at the same time in an economically efficient manner. This is a further advantage of the invention compared to known methods and devices.
(30) The design according to the invention of the “V” device allows for the number/quantity of sheets 2.1, 2.2 . . . 2.n conveyed at the same time toward the cutting system 4 to be able to be adjusted in a variable manner.
(31) This can be effected according to one realization by adapting the conveying speed of the conveying roller 7.1 or of the conveying rollers 7.1 and 7.2 in a corresponding manner.
(32) Another realization for achieving said development of the invention consists in that the length L1, see
(33) At the start of the destruction of a stack 1, the bottommost sheet 2.1 is pressed with the weight of the stack 1 onto the conveying rollers 7.1, 7.2, 7.3, see also in
(34) The bearing weights 12 are placed onto the stack 1 in the region of the through-opening 9 or of the first conveying roller 7.1 and the second conveying roller 7.2.
(35) Here too, the device according to the invention differs from the prior art, where in comparable devices for increasing the force not weights but mechanical compression springs are utilized. The disadvantage of using springs is the dependence of the force generated on the spring path, as a result of which as the stack height becomes smaller the force and as a consequence the frictional connection also become smaller.
(36) The support 3 is aligned with its support surface 3.2, which is provided on its bottom 3.1, for the sheets 2.1, 2.2 . . . 2.n preferably at right angles to the direction of gravity such that the stretching of the sheet material once the sheet loop 10 has been opened is supported by the effect of gravity.
(37)
(38) As has already been stated, in the aforementioned exemplary embodiments according to
(39) A device according to
(40) In this case, d1, d2, d3 designate the respective diameter of the conveying rollers 7.1, 7.2, 7.3; a1 the spacing between the left-hand end of the stack 1 and the rotational axis A1 of the first conveying roller 7.1; a12 the spacing between the rotational axes A1 and A2 of the first and of the second conveying roller 7.1 and 7.2; a13 the spacing between the rotational axes A1 and A3 of the first conveying roller 7.1 and of the third conveying roller 7.3 and a23 the spacing between the rotational axes A2 and A3 of the conveying rollers 7.2 and 7.3, the spacings a1, a12, a13 and a23 being measured in each case parallel to the support surface 3.2 on the bottom 3.1 of the support 3.
(41) Deviating from the examples according to
(42) Said profile is realized in the form of recesses 14 which comprise face portions 15 which are aligned perpendicular to the direction of rotation and the height of which corresponds to the thickness of one of the sheets 2.1, 2.2 . . . 2.n and which are distributed on the circumference such that with the rotation always one of the face portions 15 grasps the sheet 2.1, 2.2 . . . or 2.n to be conveyed in each case by way of its end face and thus contributes compulsorily to the forming of the sheet loop 10.
(43) The remaining components and assemblies of the “V” device are realized just as in the aforementioned exemplary embodiments according to
(44) With reference to the structural developments of the device according to the invention, it must be noted that, irrespective of its respective embodiment, the spacing a12, see
(45) The greater the spacing a12, the longer the sheet end 11 after unfolding the sheet loop 10. If the spacing a12 is chosen to be too small, there is the risk of the sheet material deforming in a plastic and irreversible manner, the force necessary for the deformation also being all the greater.
(46) So that the sheet ends 11 unfold again with greater reliability and the sheets 2.1, 2.2 . . . 2.n pass into the cutting system 4 with the sheet ends 11 in front, see
(47) The unfolding length of the sheet end 11 must be taken into consideration for the spacing of the cutting system 4 relative to the sheet-grasping and sheet-conveying device 6. In an advantageous manner, in addition to said unfolding length a security spacing is provided so that the sheet end 11 obtains sufficient space in order to pass freely and in an unobstructed manner into the cutting system 4, which could otherwise result in a sheet jam. The unfolding length is dependent on the period of time that the sheet end 11 requires from being grasped by way of the conveying roller 7.1 to complete unfolding or stretching, as is shown by way of the sequence phase P4.
(48) In an advantageous manner, the conveying rollers 7.1, 7.2 and 7.3 have the identical diameters and the identical circumferential speed. Otherwise different diameters have to be compensated for by different circumferential speeds or vice versa in order to compensate for unwanted stresses in the sheet material or fold formation in the region between the conveying rollers 7.2 and 7.3.
(49) The drive of the conveying rollers 7.1, 7.2 and 7.3 is effected using usual means per se. Within the framework of the invention, according to one possible realization variant, the drive of the conveying rollers 7.1, 7.2 and 7.3 is coupled with the drive unit of the cutting system 4, at least in terms of circuitry, or the drive is preferably effected by the drive unit of the cutting system.
(50) According to one embodiment of the invention, it is also possible to use a separate drive unit which is preferably coupled with a control unit of the “V” device.
(51) A further exemplary embodiment of the invention is shown in
(52) The loop opener 22 causes a sheet end 11 which possibly adheres for too long a time to the circumferential face 8.1 of the conveying roller 7.1—regardless for whatever reason—to be pushed to open the loop by each one of the radially projecting ends of the star disks 24. The formed sheet loop 10 is opened in a positive manner.
(53) In an advantageous manner, it is additionally provided that slots 26 are provided in the guide element 16 corresponding to the number and corresponding to the star disks 24 provided, through which slots at least the radially projecting ends of the star disks 24 are able to reach for the purposes of temporary contact with the respective sheet end 11.
(54) It is additionally provided in an advantageous manner that incisions 19, corresponding to the number and corresponding to the star disks 24 provided, are arranged in the body of the conveying roller 7.1, said incisions being radially directed, spaced apart from one another in the axial direction and reaching as far as up to its core shaft 20 such that also the conveying roller 7.1 has several disks 21 or disk-shaped regions.
(55) The rotating star disks 24 of the loop opener 22 can therefore engage in a meshing manner in the conveying roller 7.1 and reach through the guide element 16.
(56) Said further realization variant according to
(57)
(58) As an alternative to this, said two portions can also form or include together the opening 29.
(59) One development of the invention is that at the side of the support surface 3.2 of the support 3 of the auto-feed unit 27 walls 3.3 can be arranged directed upward such that the support 3 is realized as a box, as is shown in
(60) Only the two oppositely located end-face walls 3.3 can be seen in each case in
(61) In the realization variant shown, the box does not have a cover.
(62) However, it is also within the framework of the invention for a box-shaped support 3 also to be able to have a cover.
(63) In so far as the device is provided for shredding confidential documents, the cover can also be realized so as to be lockable. The locking can be effected with a mechanically operating lock or by a lock which operates in an electro-mechanical manner. Where an electro-mechanically operating lock is used, a PIN code can be input on the lock itself or on a switch and control device of the “V” device, i.e. in the keyboard thereof, by means of which PIN code authorization to open and close the cover of the box can be allocated to certain persons. The variant/variants of the input of the PIN code, corresponding to the further development of electro-mechanical components and of the control technology will be adapted to the current versions of the relevant components and control. Thus, the input of the PIN code can be effected with the connecting of a data carrier to the switch and control device of the “V” device, for example to or in connection with a USB stick or a memory card or a RFID system.
(64) Further realization variants of the invention which have not been shown in the Figures and associated parts of the description and have not been explained in more detail are, on the one hand, that the sheet-grasping and sheet-conveying device 6 and the cutting system 4 together form one structural unit and the support 3 can be placed onto said structural unit. Or that the support 3, the sheet-grasping and sheet-conveying device 6 and the cutting system 4 are realized in each case as modular assemblies such that they are able to be combined together in a selective manner.
(65) In particular the support 3 can consequently be better adapted to the different applications of the “V” device; with regard to its capacity, the paper format, its arrangement/position on the “V” device, for example a relatively horizontal position or an inclined position or similar wishes of the purchaser/user of the “V” device.
(66) Another realization variant consists in that the auto-feed unit 27 that is formed by the support 3 and the sheet-grasping and sheet-conveying device 6 can be adapted to/placed on series document shredders. In this connection, it is provided in an advantageous manner that the drive for the auto-feed 27 is integrated into the same such that the auto-feed unit 27 is able to operate in an autarchic manner.
(67) A further realization variant consist in that the realization variants of the invention described in conjunction with the
(68) The described exemplary embodiments with the developments according to
(69) The invention, however, is not restricted to this. Where the dimensions of the components or assemblies are adapted in a corresponding manner, in particular the diameter of the conveying rollers and the spacings between the conveying rollers, using the new method according to the invention and the devices according to the invention it is also possible to shred other sheet formats, e.g. DIN A4 landscape, DIN A3 formats or formats according to US standards.
LIST OF REFERENCES
(70) 1 Stack 2.1, 2.2 . . . 2.n sheets 3 Support 3.1 Bottom (of item 3) 3.2 Support surface (on item 3.1) 3.3 Walls (on item 3) 4 Cutting system 5.1, 5.2 Cutting rollers 6 Sheet-grasping and sheet-conveying device 7.1, 7.2, 7.3 Conveying rollers 8.1, 8.2, 8.3 Circumferential faces 9 Through-opening 10 Sheet loop 11 Sheet end 12 Bearing weights 13 Opening 14 Recess 15 Face portions 16, 17 Guide elements 18 Feed region 19 Incisions 20 Core shaft (of item 7.1) 21 Disks 22 Loop opener 23 Shaft 24 Star disks 25 Turning circle (of item 24) 26 Slots (in item 16) 27 Auto-feed unit 28 Collecting container/bottom part/housing 29 Opening (for manual feed) 30 Housing (of item 4) 31 Portion (of item 30) d1, d2, d3 Diameter a1, a12, a13, a23 Spacings with reference to the conveying rollers A1, A2, A3 Axes L1, L2 Lengths M Center of the sheet stack (in the longitudinal direction) P1, P2, P3, P4 Sequence phases V Device (for shredding sheet-shaped material)