Exterior aircraft light

Abstract

An exterior aircraft light includes a base plate and a plurality of lighting units arranged on the base plate, wherein each of the plurality of lighting units includes an elongated LED light source for emitting light, the elongated LED light source having a light emitting surface with a longitudinal extension and a transverse extension, with the longitudinal extension being greater than the transverse extension and with a projection of the longitudinal extension onto the base plate defining an orientation direction of the elongated LED light source, and a collimating optical system for collimating the light emitted by the elongated LED light source towards a main output direction, wherein the plurality of lighting units has at least a first lighting unit and a second lighting unit.

Claims

1. An exterior aircraft light, comprising a base plate and a plurality of lighting units arranged on the base plate, wherein each of the plurality of lighting units comprises: an elongated LED light source for emitting light, the elongated LED light source having a light emitting surface with a longitudinal extension and a transverse extension, with the longitudinal extension being greater than the transverse extension and with a projection of the longitudinal extension onto the base plate defining an orientation direction of the elongated LED light source, and a collimating optical system for collimating the light emitted by the elongated LED light source towards a main output direction, wherein the plurality of lighting units comprises at least a first lighting unit and a second lighting unit, with the orientation direction of the elongated LED light source of the first lighting unit and the orientation direction of the elongated LED light source of the second lighting unit being angled with respect to each other and with the main output direction of the first lighting unit and the main output direction of the second lighting unit being substantially parallel.

2. An exterior aircraft light according to claim 1, wherein the plurality of lighting units comprises at least 7 lighting units.

3. An exterior aircraft light according to claim 1, wherein the plurality of lighting units consists of one of 7, 12, 14, 19, 27, 30, 33, 37, and 61 lighting units.

4. An exterior aircraft light according to claim 1, wherein at least 50% of the lighting units, have orientation directions of the elongated light sources that are angled with respect to each other.

5. An exterior aircraft light according to claim 4, wherein the orientation directions of the elongated light sources of said at least 50% of the lighting units, are angled at more than 5° with respect to each other, and/or wherein the plurality of lighting units consists of n lighting units and wherein the orientation directions of the elongated light sources of said at least 50% of the lighting units of the lighting units, are angled at more than 360°/2n with respect to each other.

6. An exterior aircraft light according to claim 1, wherein at least 80% of the lighting units, have orientation directions of the elongated light sources that are angled with respect to each other.

7. Exterior aircraft light according to claim 6, wherein the orientation directions of the elongated light sources of said at least 50% of the lighting units, are angled at more than 5° with respect to each other, and/or wherein the plurality of lighting units consists of n lighting units and wherein the orientation directions of the elongated light sources of said at least 50% of the lighting units of the lighting units, are angled at more than 360°/2n with respect to each other.

8. An exterior aircraft light according to claim 1, wherein the plurality of lighting units consists of n lighting units and wherein the orientation directions of the n lighting units are angled at respective angles α.sub.k with respect to a reference direction on the base plate, with
(360°/n)*k−(d*(360°/n))≦α.sub.k≦(360°/n)*k+(d*(360°/n)), with k being between 1 and n and with d being between 0 and 0.2.

9. An exterior aircraft light according to claim 1, wherein the main output directions of any two of the plurality of lighting units enclose an angle of less than 10°, in particular of less than 5°.

10. An exterior aircraft light according to claim 1, wherein the elongated LED light source of each of the plurality of lighting units comprises a plurality of LEDs, arranged in a line configuration.

11. An exterior Exterior aircraft light according to claim 1, wherein the collimating optical system of each of the plurality of lighting units comprises: a parabolic reflector and a collimating lens, with the light from the respective elongated LED light source being partially collimated by the parabolic reflector and partially collimated by the collimating lens.

12. An exterior aircraft light according to claim 1, wherein a focal point of the collimating optical system of each of the plurality of lighting units is positioned on the light emitting surface of the respective elongated LED light source.

13. An exterior aircraft light according to claim 12, wherein the elongated LED light source of each of the plurality of lighting units comprises an odd number of LEDs, arranged in a line configuration, with a respective center LED of the odd number of LEDs being positioned in the focal point of the respective collimating optical system.

14. An exterior aircraft light according to claim 1, wherein an output light intensity distribution of the exterior aircraft light has a principal light output direction and wherein the output light intensity distribution is a monotonically decreasing light intensity distribution around the principal light output direction.

15. An exterior aircraft light according to claim 1, wherein an output light intensity distribution of the exterior aircraft light is a rotationally symmetric light intensity distribution.

16. An exterior aircraft light according to claim 1, wherein the exterior aircraft light is an aircraft headlight, such as an air plane landing light, an air plane take off light, an air plane taxi light, an air plane runway turnoff light, and a rotorcraft search light.

17. An aircraft comprising at least one exterior aircraft light according to claim 1.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) Further exemplary embodiments are described with respect to the accompanying drawings, wherein:

(2) FIG. 1 shows an exemplary lighting unit in a cross-sectional view that can be used with an exterior aircraft light in accordance with exemplary embodiments of the invention.

(3) FIG. 2a shows an exterior aircraft light in accordance with an exemplary embodiment of the invention in a top view.

(4) FIG. 2b shows the exterior aircraft light of FIG. 2a in a cross-sectional view.

(5) FIGS. 3a-3b show the light intensity distribution of the exterior aircraft light of FIG. 2a in a cross-sectional view in functional form, with comparison to a prior approach.

(6) FIGS. 4a-4b show the output light intensity distribution of the exterior aircraft light of FIG. 2a on a target surface in a gray-scale illustration, with comparison to a prior approach.

(7) FIG. 5a-5i show various arrangements of lighting units in exemplary exterior aircraft lights in accordance with the invention in respective top views.

(8) FIG. 6a-6b show exemplary elongated LED light sources in a top view that can be used with an exterior aircraft light in accordance with exemplary embodiments of the invention.

DETAILED DESCRIPTION OF THE INVENTION

(9) FIG. 1 shows an exemplary lighting unit 2, arranged on an exemplary base plate 4, wherein the exemplary lighting unit 2 can be used in exterior aircraft lights in accordance with exemplary embodiments of the invention.

(10) The lighting unit 2 has a mounting structure 18, onto which an elongated LED light source 10 is mounted. The lighting unit 2 further comprises a collimating optical system 12, which is also mounted to the mounting structure 18. The mounting structure 18 provides for the attachment between the elongated LED light source 10 and the collimating optical system 12 and the base plate 4. In this way, the mounting structure 18 fixes the geometric relationship of these components to each other. It is pointed out that it is also possible that the elongated LED light source 10 and the collimating optical system 12 are directly mounted to the base plate 4.

(11) The collimating optical system 12 comprises a parabolic reflector 14 and a collimating lens 16. The collimating lens 16 is attached to the parabolic reflector 14 by a mounting arm. The parabolic reflector 14 and the collimating lens 16 are arranged with respect to each other in such a way that their focal points coincide. The collimating lens 16 is arranged within the parabolic reflector 14, i.e. the parabolic reflector 14 surrounds the collimating lens 16. The parabolic reflector 14 has a lower opening facing he base plate 4, where the elongated LED light source 10 is arranged, and an upper opening, which is shown towards the top in the drawing plane of FIG. 1 and through which the light is emitted by the lighting unit 2. In the particular embodiment of FIG. 1, the lower opening of the parabolic reflector 14 has the same size as the circumference of the collimating lens 16. In other words, the dimensions of the collimating lens 16 correspond to the dimensions of the lower opening of the parabolic reflector 14. In the particular embodiment of FIG. 1, the parabolic reflector 14 and the collimating lens 16 are an integrated part made of injection-moulded plastic. The parabolic reflector 14 is made reflective by metallising, which metallising in a production step where the collimating lens 16 is masked.

(12) The elongated LED light source 10 consists of three LEDs. The center LED of the elongated LED light source is positioned with respect to the parabolic reflector and the collimating lens 16 in such a way, that the focal points of the parabolic reflector 14 and the collimating lens 16 coincide with a point on the light emitting surface of the elongated LED light source 10. The other two LEDs of the elongated LED light source 10 are offset from the focal point. In particular, they are offset to the right and to the left, respectively, in the cross-sectional view of FIG. 1.

(13) The operation of the lighting unit 2 is described as follows. When switched on, the three LEDs of the elongated LED light source 10 emit light. This light is emitted roughly towards the top half plane of the drawing plane of FIG. 1. In other words, the light is emitted towards all portions of the parabolic reflector 14 and the collimating lens 16. When looking at the light rays emitted from the focal point of the collimating optical system 12, a portion of the light rays is collimated into a main output direction by the parabolic reflector 14, while another portion of the light rays is collimated into the main output direction by the collimating lens 16. The main output direction is towards the top in the drawing plane of FIG. 1.

(14) All light rays leaving the elongated LED light source 10 outside of the focal point of the collimating optical system 12 are refracted or reflected towards the main output direction. However, due to their origin being outside of the focal point, this collimation action is not perfect. Accordingly, the output light intensity distribution of the lighting unit 2 is not a perfectly collimated beam. Instead, the output light intensity distribution is an image of the light intensity distribution emitted by the elongated LED light source 10. With three LEDs being present in the elongated LED light source 10, the light emission from the elongated LED light source is not very strong or even not present at all at the boundaries between the individual LEDs. Accordingly, the light intensity distribution emitted by the elongated LED light source has area of lower light intensity and areas of higher light intensity. These areas are translated into respective areas in the output light intensity distribution of the lighting unit 2 via the refraction/reflection by the collimating optical system 12. In other words, the image produced by the collimating optical system also has area of lower light intensity and areas of higher light intensity. The resulting dark areas are undesired artefacts in the output light intensity distribution of the lighting unit 2.

(15) FIG. 2a shows an exterior aircraft light 20 in accordance with an exemplary embodiment of the invention in a top view. The exterior aircraft light 20 has 7 lighting units 2-1, 2-2, 2-3, 2-4, 2-5, 2-6, and 2-7. The first lighting unit is denoted with reference numeral 2-1, the second lighting unit is denoted with reference numeral 2-2, etc. In abbreviated form, the k-th lighting unit is denoted with reference numeral 2-k, with k being between 1 and 7.

(16) Each of the lighting units 2-1 to 2-7 is constructed substantially in accordance with the embodiment of the lighting unit 2, depicted in FIG. 1. As compared to the lighting unit 2 of FIG. 1, the parabolic reflectors of the lighting units 2-1 to 2-7 are cut off at the touching points between different lighting units, in order to achieve a higher packing density of the lighting units. This will be explained in greater detail below with respect to FIG. 2b.

(17) The first to sixth lighting units 2-1 to 2-6 are arranged in a circular pattern, with the seventh lighting unit 2-7 being arranged in the middle of said circle. In this way, the seven lighting units 2-1 to 2-7 have an overall circular arrangement, i.e. their overall structure can be circumscribed by a circular outline that touches all of the first to sixth lighting units 2-1 to 2-6.

(18) All of the lighting units 2-1 to 2-7 have a collimating optical system that substantially corresponds to the collimating optical system 12, as described with respect to FIG. 1, i.e. they have a parabolic reflector in combination with a collimating lens. Further, the lighting units 2-1 to 2-7 each have a respective elongated LED light source. The first lighting unit 2-1 has an elongated light source denoted with reference numeral 10-1, the second lighting unit 2-2 has an elongated LED light source denoted with reference numeral 10-2, etc. All of the elongated LED light sources 10-1 to 10-7 consist of three LEDs, as described with respect to FIG. 1.

(19) In the frame of reference of the exterior aircraft light 20, i.e. in the projection of the exterior aircraft light 20 onto the base plate 4, all of the elongated LED light sources 10-1 to 10-7 are angled with respect to each other. Stated differently, all of the elongated LED light sources 10-1 to 10-7 have different orientation directions with respect to a reference direction 22, shown towards the right in the drawing plane of FIG. 2a. In particular, each of the elongated LED light sources 10-k, with k running from 1 to 7, is angled with respect to the reference direction 22 in accordance with the following formula:
α.sub.k=k*(360°/7)

(20) In this way, all the elongated LED light sources 10-k are angled with respect to each other, with the angles to the reference direction 22 being distributed equally within a 360° range.

(21) As the elongated LED light sources are angled with respect to each other, the resulting images of the elongated LED light sources, as produced by the respective optical systems of the lighting units 2-1 to 2-7, are angled with respect to each other as well. In this way, it is ensured that comparably dark portions of the individual output light intensity distributions do not coincide. Rather, with the images of the elongated LED light sources 10-1 to 10-7 being rotated with respect to each other, comparably brighter portions of some of the lighting units coincide with comparably darker portions of others of the lighting units, and vice versa. In this way, an overall output light intensity distribution is achieved that is well-behaved and is perceived as not having dark spots and artefacts.

(22) FIG. 2b shows a cross-sectional view of the exterior aircraft light 20 of FIG. 2a. The cross-sectional view is taken across the second, fifth and seventh lighting unit 2-2, 2-5, and 2-7, with the viewing direction being indicated by the letters A in FIG. 2a. It can be seen from FIG. 2b that the lighting units 2-2, 2-5, and 2-7 have a substantially identical construction. The elongated LED light sources 10-2, 10-5, 10-7 as well as the parabolic reflectors 14-2, 14-5, 14-7 as well as the collimating lenses 16-2, 16-5, 16-7 have a corresponding arrangement to each other, such that the main output directions of the three lighting units are parallel to each other, i.e. they coincide in the far field. The three lighting units are arranged on one base plate 4 via respective mounting structures.

(23) It is pointed out that the exterior aircraft light unit has further elements, such as a lens cover, a housing, and control and power supply circuitry. These elements are not shown for a clear representation of the exemplary embodiment of the invention.

(24) It can further be seen from FIG. 2b that the parabolic reflectors of the three lighting units have a smaller height extension at contacting points between the lighting units than at the outside of the exterior aircraft light 20. In this way, a higher packing density can be achieved, while this slightly shorter reflective surface of the parabolic reflector at the contact point has very low influence on the collimating action of the respective lighting units.

(25) FIG. 3a shows the output light intensity distribution of the exterior aircraft light 20 in a cross-section through the exterior aircraft light 20 that is parallel to the base plate 4 and that includes the reference direction 22, shown in FIG. 2a. It can be seen that the peak light intensity is in a direction normal to the base plate 4 of the exterior aircraft light 20, which is also referred to as the principal light output direction of the exterior aircraft light 20. In the exemplary embodiment of FIG. 2a, the principal light output direction of the exterior aircraft light 20 coincides with the main output directions of all lighting units 2-1 to 2-7 in the far field. In the depicted cross-section, the output light intensity distribution of the exterior aircraft light has a monotonic decrease for an increasing deviation of the output angle from the principal light emission direction. Such a monotonic decreasing output light intensity distribution is perceived as not having dark spots by the human observer.

(26) For comparison purposes, FIG. 3b shows an output light intensity distribution that would result if all the elongated LED light sources 10-1 to 10-7 would have their orientation direction either identical with or parallel to the reference direction 22. As can be seen from FIG. 3b, the resulting output light intensity distribution would not be monotonically decreasing around the principle light output direction and would therefore be perceived as having dark spots.

(27) This is further illustrated by FIG. 4, wherein FIG. 4a shows the output light intensity distribution of the exterior aircraft light 20 of FIG. 2a on a target surface. The achieved illumination of the target surface has a very bright central portion and a gradual decrease of the brightness towards the outside in all directions. In particular, the achieved illumination of the target surface is rotationally symmetric. FIG. 4b again shows the hypothetical case of all elongated light sources 10-1 to 10-7 being oriented in a direction identical with or parallel to the reference direction 22. In this case, the artefacts of the individual output light intensity distribution of the individual lighting units would be reinforcing, leading to clearly discernible dark lines to the left and right of the bright central portion. These lines represent the superimposed images of the borders between the individual LEDs of the respective elongated LED light sources of the individual lighting units.

(28) FIG. 5 shows various arrangements of respective pluralities of lighting units that are arranged besides each other in respective exterior aircraft lights. The geometric arrangements of the exterior aircraft lights of FIG. 5 are shown schematically in a top view. While the overall head surface extension of the exterior aircraft lights is shown as a black circle, the positions of the individual lighting units are shown as white circles. FIG. 5a shows an arrangement of 7 lighting units within the overall head surface of the exterior aircraft light. FIG. 5b shows an arrangement of 12 lighting units within the overall head surface of the exterior aircraft light. FIG. 5c shows an arrangement of 14 lighting units within the overall head surface of the exterior aircraft light. FIG. 5d shows an arrangement of 19 lighting units within the overall head surface of the exterior aircraft light. FIG. 5e shows an arrangement of 27 lighting units within the overall head surface of the exterior aircraft light. FIG. 5f shows an arrangement of 30 lighting units within the overall head surface of the exterior aircraft light. FIG. 5g shows an arrangement of 33 lighting units within the overall head surface of the exterior aircraft light. FIG. 5h shows an arrangement of 37 lighting units within the overall head surface of the exterior aircraft light. FIG. 5i shows an arrangement of 61 lighting units within the overall head surface of the exterior aircraft light. All of the depicted arrangements have a favourable ratio of head surface of the lighting units over overall head surface of the exterior aircraft light. It is pointed out that FIGS. 5a to 5i are only intended to illustrate the relationship between the overall extension of the head surface of the exterior aircraft light and the arrangement of the individual lighting units therein. FIGS. 5a to 5i can be scaled as desired. For example, a larger number of lighting units may lead to a larger extension of the head surface of the exterior aircraft light.

(29) FIG. 6a shows an exemplary embodiment of an elongated LED light source 10 that can be used in exemplary embodiments of an exterior aircraft light in accordance with the present invention. For example, the elongated LED light source 10 of FIG. 6a may be used with the exemplary aircraft light unit of FIG. 2. The elongated LED light source 10 of FIG. 6a has three LEDs 101, 102, 103, arranged in a line configuration on a chip 100. The chip 100 has two electrical connections 110 for being supplied with electrical power. It is apparent to the skilled person that the chip 100 has suitable circuitry connecting the electrical connections 110 to the three LEDs 101, 102, 103.

(30) FIG. 6b shows a further exemplary embodiment of an elongated LED light source 10 that can be used in exemplary embodiments of an exterior aircraft light in accordance with the present invention. The elongated LED light source 10 of FIG. 6b corresponds to the elongated LED light source 10 of FIG. 6a, with the exception that four LEDs 101, 102, 103, 104 are provided in a line configuration. It is pointed out that more or less LEDs can be provided in the LED light source, such as 2, 3, 4, 5, 6, 7, 8, 9 or 10 LEDs. The LEDs may be arranged in one line or in two adjacent lines. More lines are possible as well.

(31) While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.