Device and method for multi-path flow from vertical hydraulic tank
09777543 ยท 2017-10-03
Assignee
Inventors
Cpc classification
Y10T137/86308
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/0318
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B21/01
FIXED CONSTRUCTIONS
Y10T137/86196
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B21/106
FIXED CONSTRUCTIONS
B65D88/54
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/86035
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E21B21/01
FIXED CONSTRUCTIONS
B65D88/54
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vertical hydraulic tank includes an upper cylindrical section and a lower conical section, with an outlet in the lower conical section. A lower multi-path manifold is attached to the outlet, the manifold including a vertical conduit in fluid communication with the outlet and a plurality of horizontal conduits in fluid communication with the vertical conduit. An upper multi-path manifold can also be attached to the tank with a plurality of upper horizontal conduits and a vertical conduit in fluid communication with the upper cylindrical section of the tank. Valves may be provided along the vertical conduit and the horizontal conduits to regulate flow of material through the conduits. A pump may be connected to either the upper manifold or the lower manifold, or both by way of a pump conduit. Multiple tanks can be connected together by way of tubing between the manifolds of each tank.
Claims
1. A vertical tank comprising: a tank having a cylindrical upper section having a radius and a conical lower section extending from the cylindrical upper section to a bottom; an outlet in the conical lower section and centered at the bottom of the conical lower section; and a lower manifold having a lower vertical conduit in fluid communication with the outlet of the tank with a first end and an opposing second end, the first end connected to the outlet such that the opposing second end extends downward directly beneath the outlet, a plurality of lower horizontal conduits directly connected to and extending away from the second end of the lower vertical conduit, each having a length and each terminating in an end and in fluid communication with the lower vertical conduit, wherein the length is less than the radius, a lower vertical conduit valve connected to and in fluid communication with the lower vertical conduit, and a plurality of lower horizontal conduit valves corresponding in number to the plurality of lower horizontal conduits wherein each lower horizontal conduit valve is connected to and in fluid communication with one of the lower horizontal conduits an upper manifold having a central conduit surrounding a perimeter of the conical lower section; a plurality of upper horizontal conduits connected to and extending away from the central conduit, terminating in an end and in fluid communication with the central conduit; an upper vertical conduit with a first end connected to and in fluid communication with the central conduit and a second end connected to and in fluid communication with an inlet in the cylindrical upper section of the tank; an upper vertical conduit valve in fluid communication with the upper vertical conduit and located on the upper vertical conduit between the central conduit and the inlet of the tank; and a plurality of upper horizontal conduit valves in fluid communication with the plurality of upper horizontal conduits, wherein the plurality of upper horizontal conduit valves corresponds in number to the plurality of upper horizontal conduits and wherein each upper horizontal conduit valve is connected to one of the upper horizontal conduits.
2. The vertical tank of claim 1 further comprising a pump having a pump conduit connected adjacently to and in fluid communication with the central conduit of the upper manifold and connected adjacently to and in fluid communication with one of the plurality of the lower horizontal conduits of the lower manifold.
3. The vertical tank of claim 2 wherein the pump conduit has a pump conduit valve to control flow of a material between the upper manifold and the lower manifold.
4. A vertical tank array comprising: a first vertical tank and a second vertical tank, the first vertical tank and the second vertical tank each having a cylindrical upper section and a conical lower section extending from the cylindrical upper section to a bottom; an outlet in the conical lower section and centered at the bottom of the conical lower section; a base connected to the tank by a frame wherein the base is in contact with a ground surface; a lower manifold having a lower vertical conduit in fluid communication with the outlet of the tank with a first end and an opposing second end, the first end connected to the outlet, a plurality of lower horizontal conduits connected to and extending away from the second end of the lower vertical conduit, each terminating in an end and in fluid communication with the lower vertical conduit, a lower vertical conduit valve in fluid communication with the lower vertical conduit, and a plurality of lower horizontal conduit valves corresponding in number to the plurality of lower horizontal conduits wherein each lower horizontal conduit valve is in fluid communication with one of the horizontal conduits, wherein the lower manifold is suspended above the ground surface by the base and the frame; an upper manifold having a central conduit surrounding a perimeter of the conical lower section, a plurality of upper horizontal conduits connected to and extending away from the central conduit, terminating in an end and in fluid communication with the central conduit, an upper vertical conduit with a first end connected to and in fluid communication with the central conduit and a second end connected to and in fluid communication with an inlet in the cylindrical upper section of the tank, an upper vertical conduit valve in fluid communication with the upper vertical conduit and located between the central conduit and the inlet of the tank, a plurality of upper horizontal conduit valves corresponding in number to the plurality of upper horizontal conduits wherein each upper horizontal conduit valve is in fluid communication with one of the upper horizontal conduits; and a flexible tubing connecting the upper manifold of the first vertical tank to the upper manifold of the second vertical tank such that upper manifolds of the first vertical tank and the second vertical tank are in fluid communication with one another through the flexible tubing.
5. The vertical tank array of claim 4 wherein one of the plurality of tanks further comprises a pump in fluid communication with the lower manifold and the upper manifold of each of the plurality of tanks.
6. A method of moving material in a vertical tank comprising the steps of: (1) providing a first vertical tank comprising a tank having a cylindrical upper section and a conical lower section extending from the cylindrical upper section to a bottom, with a material stored within the tank; an outlet in the conical lower section and centered at the bottom of the conical lower section; a base connected to the tank by a frame wherein the base is in contact with a ground surface; a lower manifold having a lower vertical conduit in fluid communication with the outlet of the tank with a first end and an opposing second end, the first end connected to the outlet such that the opposing second end extends downward directly beneath the outlet, a plurality of lower horizontal conduits directly connected to and extending away from the second end of the lower vertical conduit, each having a length and each terminating in an end and in fluid communication with the lower vertical conduit, wherein the length is less than the radius, a lower vertical conduit valve connected to and in fluid communication with the lower vertical conduit, and a plurality of lower horizontal conduit valves corresponding in number to the plurality of lower horizontal conduits wherein each lower horizontal conduit valve is connected to and in fluid communication with one of the lower horizontal conduits, wherein the lower manifold is suspended above the ground surface by the base and the frame; (2) connecting the first lower horizontal conduit of the first vertical tank to a mud mixing station via a flexible tubing; (3) placing the first horizontal conduit valve in the open position; (4) placing the second horizontal conduit valve in a closed position; (5) placing the lower vertical conduit valve in an open position; and (6) using the mud mixing station to draw the drilling fluid from the first vertical tank to the mud mixing station through the outlet, the lower vertical conduit, the first horizontal conduit and through the flexible tubing (7) providing a second vertical tank comprising a tank having a cylindrical upper section and a conical lower section extending from the cylindrical upper section to a bottom, with a material stored within the tank; a base connected to the tank by a frame wherein the base is in contact with a ground surface; an outlet in the conical lower section and centered at the bottom of the conical lower section; a lower manifold having a lower vertical conduit in fluid communication with the outlet of the tank with a first end and an opposing second end, the first end connected to the outlet, a plurality of lower horizontal conduits connected to and extending away from the second end of the lower vertical conduit, each terminating in an end and in fluid communication with the lower vertical conduit, a lower vertical conduit valve connected to and in fluid communication with the lower vertical conduit, and a plurality of lower horizontal conduit valves corresponding in number to the plurality of lower horizontal conduits wherein each lower horizontal conduit valve is connected to and in fluid communication with one of the lower horizontal conduits, wherein the lower manifold is suspended above the ground surface by the base and the frame; (8) connecting the second lower horizontal conduit of the first vertical tank to the first lower horizontal conduit of the second vertical tank via a second flexible tubing; (9) placing the second horizontal conduit valve from the closed position to an open position; (10) placing the vertical conduit valve of the second vertical tank in an open position; (11) placing the first lower horizontal conduit valve of the second vertical tank in a closed position; and (12) placing the second lower horizontal conduit valve of the second vertical tank in a closed position; and (13) using the mud mixing station to draw the material from the second vertical tank to the mud mixing station through the outlet of the second vertical tank, the lower vertical conduit of the second vertical tank, the first lower horizontal conduit of the second vertical tank, the second flexible tubing, the second lower horizontal conduit of the first vertical tank, the first lower conduit of the first vertical tank, and through the flexible tubing.
7. The vertical tank of claim 1 wherein the plurality of lower horizontal conduits is four.
8. The vertical tank of claim 1 wherein each of the plurality of lower horizontal conduits has a means for connecting a flexible tubing or an additional conduit.
9. The vertical tank of claim 1 wherein each of the plurality of upper horizontal conduits has a means for connecting a flexible tubing or an additional conduit.
10. The vertical tank of claim 1 wherein the plurality of upper horizontal conduits is four.
11. The vertical tank array of claim 4 wherein the plurality of lower horizontal conduits in the first vertical tank is four and wherein the plurality of lower horizontal conduits in the second vertical tank is four.
12. The vertical tank array of claim 4 wherein the central conduit of the first vertical tank extends around a perimeter of the conical lower section of the first vertical tank and wherein the central conduit of the second vertical tank extends around a perimeter of the conical lower section of the second vertical tank.
13. The vertical tank array of claim 4 wherein the plurality of upper horizontal conduits in the first vertical tank is four and where the plurality of upper horizontal conduits in the second vertical tank is four.
14. The vertical tank array of claim 4 further comprising a third vertical tank having a cylindrical upper section and a conical lower section extending from the cylindrical upper section to a bottom; an outlet in the conical lower section and centered at the bottom of the conical lower section; a lower manifold having a lower vertical conduit in fluid communication with the outlet of the tank with a first end and an opposing second end, the first end connected to the outlet, a plurality of lower horizontal conduits connected to and extending away from the second end of the lower vertical conduit, each terminating in an end and in fluid communication with the vertical conduit, a lower vertical conduit valve in fluid communication with the lower vertical conduit, and a plurality of lower horizontal conduit valves corresponding in number to the plurality of lower horizontal conduits wherein each lower horizontal conduit valve is in fluid communication with one of the horizontal conduits; a flexible tubing connecting the lower manifold of the second vertical tank to the lower manifold of the third vertical tank such that the lower manifolds of the first vertical tank, the second vertical tank and the third vertical tank are in fluid communication with one another through the flexible tubing connecting the first vertical tank to the second vertical tank and the flexible tubing connecting the second vertical tank to the third vertical tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features of this invention, as well as the invention itself, both as to its structure and operation, will best be understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
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DETAILED DESCRIPTION
(15) Turning to the drawings, wherein like numerals indicate like parts,
(16) Lower multi-path manifold 10 includes a lower vertical conduit 26 having an upper end and a lower end. The upper end of lower vertical conduit 26 terminates in a connector 14. Connector 14 is adapted to mate with the structure of outlet 64, such that lower manifold 10 can be attached to vertical tank 12 and is in fluid communication with the same. A lower vertical conduit valve 66 is provided on the lower vertical conduit 26 and can be opened or closed to either allow flow of material from vertical tank 12 into the lower manifold 10 or to prevent that flow of material into the lower manifold 10.
(17) Four lower horizontal conduits 28, 30, 32, and 34 meet at the bottom of lower end of lower vertical conduit 26. The horizontal conduits 28, 30, 32 and 34 are each in fluid communication with lower vertical conduit 26, such that material flowing from vertical tank 12 into lower vertical conduit 26 can flow into one or more of the lower horizontal conduits 28, 30, 32 and 34. Once material has flowed into one of the lower horizontal conduits 28, 30, 32 or 34 it can be directed to one or more other vertical tanks or other desired locations, as set forth.
(18) Each of lower horizontal conduits 28, 30, 32, and 34 includes a corresponding flange connector 16, 18, 20 and 22 respectively. The flange connectors 16, 18, 20 and 22 are attached to the ends of the lower horizontal conduits 28, 30, 32 and 34 to allow additional conduits or flexible tubing 96 (not shown in this Figure) to be connected to one or more of the horizontal conduits 28, 30, 32 or 34, thereby providing a path for material flow away from vertical tank 12. Each of the flange connectors 16, 28, 20 and 22 also includes a corresponding horizontal conduit valve 52, 54, 56 and 58 respectively. The horizontal conduit valves 52, 54, 56 and 58 may be open or closed in various combinations to prevent flow from the horizontal conduits 28, 30, 32 and 34; to direct flow of a material from one or more horizontal conduits to another destination, such as a second vertical tank, a mud mixing station, a tanker truck or a drilling mud pit; or to receive material from another material source, such as another vertical tank, a tanker truck or a mud mixing station. It is to be appreciated that the connectors contemplated herein are not limited to flange style connectors, but include a wide variety of coupling connectors known in the art.
(19) As shown in
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(21) In some embodiments of the present invention, a multi-path upper manifold 35 is also provided. As shown in
(22) Multi-path upper manifold 35 preferable includes a central conduit 36, which extends around the perimeter of conical lower portion 62 of vertical tank 12. Central conduit 36 may be roughly square, as shown in
(23) Each of upper horizontal conduits 68, 70, 72, and 74 includes a corresponding upper conduit connector 38, 40, 42, and 44, respectively. These upper conduit connectors 38, 40, 42 and 44 each include an upper horizontal conduit valve 76, 78, 80, and 82 respectively, which can be opened or closed to control the flow of material into or out of the upper horizontal conduits 68, 70, 72 and 74. Thus, by operation of the upper horizontal conduit valves 76, 78, 80 and 82, a user may also control flow of material or fluid into central conduit 36 or out of central conduit 36. Material may flow into central conduit 36 from any desired location, through one or more of upper conduit connectors 38, 40, 42, or 44 by connecting flexible tubing 96 (shown in
(24) In an embodiment, central conduit 36 is also in fluid communication with an upper vertical conduit 46, which extends from the central conduit 36. Upper vertical conduit 46 preferably extends upward to at or near the top of vertical tank 12, whereupon upper vertical conduit 46 opens into the interior of vertical tank 12 by way of an inlet 65.
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(27) As can be seen in
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(32) Turning to
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(34) Once the tanks 12 and 120 had delivered their stored material to the mud mixing station 97, it may be necessary to clean the tanks 12 and 120. Turning to
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(36) As shown in the Figures, the various manifolds are connected via flexible tubing 96 that allows fluids to flow between the various vertical tanks 12. It is contemplated that rigid pipe or conduit may be used in the connection of the tanks, and that any desired flow pattern may be established between the various manifolds of the vertical tanks 12. The flow patterns depicted herein are merely meant to be illustrative of how the upper manifold and lower manifolds can be used in combination with cone bottom tanks and a pump to fill, drain, or clean either an individual tank or an array of tanks.
(37) It will be appreciated from the foregoing description that a plurality of tanks having the present lower manifold 10 and/or upper manifold 35 included therewith may be arranged to provide a variety of flow patterns into and out of the tank. For example, the presence of four lower horizontal conduits in the of the manifolds, in some embodiments of the present device, allows for ease of connecting flow paths between tanks with minimal repositioning of the tanks, and allows a user to take maximum advantage of a plurality of tanks when factors at a job site limit the placement of tanks in the area.
(38) The use of various upper conduit horizontal and vertical and lower conduit horizontal and vertical valves in association with the plurality of conduits associated with the lower manifold or upper manifold also allow for creation of custom flow paths through a variety of tanks in a wide variety of configurations. Fluid exiting one tank may be directed to a second tank, or divided among more than one other tank. Alternatively, fluid exiting one tank may be combined with the flow from a second tank to increase the amount of fluid ultimately delivered by the plurality of tanks. Fluid from a first tank may be directed to the manifold of a second tank, for example, where the fluid exiting the second tank combines with the stream from the first tank. In addition, fluid from one tank may be directed to the upper manifold of a second tank, so that the first tank is used to maintain or increase the level of fluid in the second tank. A variety of combinations of connections and fluid paths is made possible by the present invention.
(39) It is further contemplated that fluid may be delivered from, or received into, any given tank via either of the upper or lower manifolds and the associated conduits as set forth in detail above. External pumps can be used in lieu of a pump integrated into the tank.
(40) Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
(41) While there have been shown what are presently considered to be preferred embodiments of the present invention, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited as except by the appended claims.