Disassembly method for a gas turbine
09776287 · 2017-10-03
Assignee
Inventors
- Rainer Albert (Hamburg, DE)
- Tanja Pinkowsky (Hamburg, DE)
- Andina Hoehn (Halstenbek, DE)
- Dennis Bobsien (Quickborn, DE)
Cpc classification
F05D2230/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/53
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49723
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/497
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2230/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23P6/002
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49732
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
F16C43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Method for replacing, inspecting, and/or repairing components in front bearing region of gas turbine, the gas turbine having at least one fan module, housing, low-pressure system, and high-pressure system, the low-pressure system having low-pressure compressor, low-pressure turbine, connecting shaft, stub shaft, and an N1 shaft connected to the low-pressure compressor via the stub shaft and the connecting shaft, the connecting shaft supported in the housing via first bearing unit, and the stub shaft supported in the housing via second bearing unit, the method including dismounting the fan module, fixing the N1 shaft in an axial direction relative to the housing using fixing device, and dismounting the stub shaft using guide device, the orientation of which relative to the gas turbine in at least one spatial direction is determined by a component of the remaining gas turbine, this taking place after fixing the N1 shaft and after dismounting the fan module.
Claims
1. A method for disassembling a gas turbine, comprising: providing a fixing device; providing a guide device; providing a gas turbine, wherein the gas turbine comprises: a fan module; a gas turbine housing; a low-pressure system; and a high-pressure system, wherein the low-pressure system comprises: a low-pressure compressor; a low-pressure turbine; a connecting shaft; a stub shaft; and an N1 shaft, wherein the N1 shaft is connected to the low-pressure compressor via the stub shaft and the connecting shaft, wherein the connecting shaft is supported in the gas turbine housing via a first bearing unit, and wherein the stub shaft is supported in the gas turbine housing via a second bearing unit; dismounting the fan module; fixing the N1 shaft in an axial direction relative to the gas turbine housing using the fixing device; and dismounting the stub shaft using the guide device, wherein an orientation of the guide device relative to the gas turbine housing in at least one spatial direction is determined by a component of a portion of the gas turbine not yet dismounted, wherein dismounting the stub shaft using the guide device comprises dismounting the stub shaft after fixing the N1 shaft in the axial direction relative to the gas turbine housing using the fixing device and after dismounting the fan module.
2. The method according to claim 1, wherein the gas turbine further comprises: an exhaust gas cone, wherein fixing the N1 shaft in the axial direction relative to the gas turbine housing using the fixing device comprises: dismounting the exhaust gas cone from a location of the exhaust gas cone; and then mounting the fixing device in the location of the exhaust gas cone; and then connecting the N1 shaft to the fixing device.
3. The method according to claim 1, further comprising: providing a press device, wherein dismounting the stub shaft using the guide device comprises: releasing all connections between the stub shaft and the N1 shaft; and then releasing all connections between the stub shaft and the connecting shaft; and then fitting the press device, wherein fitting the press device comprises: connecting the press device to the N1 shaft; and connecting the press device to the stub shaft; and then applying a first force to the stub shaft via the press device; and applying a second force opposite to the first force to the N1 shaft via the press device, wherein the first force and the second force are oriented such that the stub shaft and the N1 shaft are moved apart in the axial direction relative to the gas turbine housing.
4. The method according to claim 3, further comprising: supporting the stub shaft in a radial direction relative to the gas turbine housing via the guide device while applying the first force to the stub shaft via the press device and applying the second force opposite to the first force to the N1 shaft via the press device.
5. The method according to claim 4, wherein supporting the stub shaft in the radial direction relative to the gas turbine housing via the guide device while applying the first force to the stub shaft via the press device and applying the second force opposite to the first force to the N1 shaft via the press device comprises attaching the guide device to a front part of the gas turbine housing while applying the first force to the stub shaft via the press device and applying the second force opposite to the first force to the N1 shaft via the press device.
6. The method according to claim 5, wherein dismounting the stub shaft using the guide device comprises dismounting the stub shaft and dismounting the low-pressure compressor.
7. The method according to claim 1, wherein dismounting the stub shaft using the guide device comprises dismounting the stub shaft and dismounting the low-pressure compressor.
8. The method according to claim 7, wherein dismounting the stub shaft using the guide device further comprises dismounting the first bearing unit and dismounting the connecting shaft, and wherein dismounting the first bearing unit and dismounting the connecting shaft comprises dismounting the first bearing unit and dismounting the connecting shaft after dismounting the low-pressure compressor.
9. The method according to claim 8, wherein the gas turbine further comprises: a sensor system, wherein after: dismounting the fan module; fixing the N1 shaft in the axial direction relative to the gas turbine housing using the fixing device; and dismounting the stub shaft using the guide device, further comprising: replacing at least one sub-system of the sensor system.
10. The method according to claim 9, further comprising: providing a calibration device, wherein replacing the at least one sub-system of the sensor system comprises: calibrating the sensor system, wherein the sensor system comprises a sensor and a clock generator, and wherein calibrating the sensor system comprises measuring a distance between the clock generator and a sensor head of the sensor via the calibration device.
11. The method according to claim 10, wherein measuring the distance between the clock generator and the sensor head of the sensor via the calibration device comprises arranging the calibration device on the second bearing unit while measuring the distance between the clock generator and the sensor head of the sensor via the calibration device.
12. The method according to claim 11, wherein dismounting the stub shaft using the guide device comprises dismounting the second bearing unit.
13. The method accordingly to claim 10, wherein the calibration device comprises: a first outer face; and a second outer face, wherein the calibration device is configured to calibrate the sensor system via measuring a distance between the clock generator and a sensor head of the sensor, wherein a radius of the first outer face corresponds to a radius of the clock generator of the sensor system, and wherein the second outer face corresponds in shape to an inner face of the second bearing unit.
14. The calibration device according to claim 13, wherein the calibration device is configured to measure the distance between the clock generator and the sensor head of the sensor when arranged on the second bearing unit.
15. The calibration device according to claim 13, wherein the calibration device comprises an annular projection, wherein at least one gap is provided in the annular projection, wherein the at least one gap provided in the annular projection allows the calibration device to move past obstacles when the calibration device is moved into and/or out of a calibration position.
16. The method according to claim 1, wherein dismounting the stub shaft using the guide device comprises dismounting the second bearing unit.
17. The method according the claim 1, wherein the fixing device comprises: a fixing rod; and a centering plate, wherein the fixing rod is configured to connect the N1 shaft to the fixing device, wherein the centering plate is configured to fix the fixing rod, such that the centering plate is held in a defined position by a part of the gas turbine, wherein the centering plate comprises at least one connector, and wherein the at least one connector is configured to, after an exhaust gas cone of the gas turbine is dismounted from a location of the exhaust gas cone, attach the centering plate to the gas turbine in the location of the exhaust gas cone, and wherein the guide device comprises: a retraining device; and a guide pipe, wherein the retaining device is configured to be connected to a front part of the gas turbine housing, wherein when the guide pipe is mounted, the guide pipe is supported by a central hole in the retaining device, wherein the guide pipe comprises a thread, wherein the thread is at one end of the guide pipe, and wherein the guide pipe is configured to connect to the N1 shaft via the thread.
18. The method according to claim 1, wherein the fixing device comprises: a fixing rod; and a centering plate, wherein the fixing rod is configured to connect the N1 shaft to the fixing device, wherein the centering plate is configured to fix the fixing rod, such that the centering plate is held in a defined position by a part of the gas turbine, wherein the centering plate comprises at least one connector, and wherein the at least one connector is configured to, after an exhaust gas cone of the gas turbine is dismounted from a location of the exhaust gas cone, attach the centering plate to the gas turbine in the location of the exhaust gas cone.
19. The method according to claim 1, wherein the guide device comprises: a retaining device; and a guide pipe, wherein the retaining device is configured to be connected to a front part of the gas turbine housing, wherein when mounted, the guide pipe is supported by a central hole in the retaining device, wherein the guide pipe comprises a thread at one end, and wherein the guide pipe is configured to connect to the N1 shaft via the thread.
20. The method according to claim 19, wherein dismounting the stub shaft using the guide device comprises: releasing all connections between the stub shaft and the N1 shaft; and then releasing all connections between the stub shaft and the connecting shaft; and then fitting a press device, wherein fitting the press device comprises connecting the press device to the N1 shaft; and connecting the press device to the stub shaft; and then applying a first force to the stub shaft via the press device; and applying a second force opposite to the first force to the N1 shaft via the press device, wherein the first force and the second force are oriented such that the stub shaft and the N1 shaft are moved apart in the axial direction, wherein the guide device is configured to support the stub shaft in a radial direction relative to the gas turbine housing while applying the first force to the stub shaft via the press device and applying the second force opposite to the first force to the N1 shaft via the press device.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Embodiments of the invention is explained in the following on the basis of preferred embodiments, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) In the following, the method according to the invention will be described using the example of the V2500-A5 engine type from IAE. It should however be noted that the method according to the invention can also be used for other engine types, including the V2500-D5 engine type from IAE. Furthermore, it is also possible to use said method for other engine types and for stationary gas turbines having a corresponding structure.
(13)
(14) In a second step, the low-pressure turbine 9 is preferably fixed. Preferably, a fixing device 14 according to the invention is used for this purpose (see
(15)
(16) In the second step of the disassembly method according to the invention, the exhaust gas cone is first dismounted from the inner flange 39 of the exhaust gas cone, whereby the N1 shaft 10 is made accessible in the rear engine region. By actuating the handle 40, the expander 35 is brought into the open position, so that it can be moved into the end portion 37 of the N1 shaft 10. Using the attachment means 19 on the centring plate 18, the fixing device 14 is fixed in the radial and axial direction relative to the engine housing. The handle 40 is then actuated and thus the expander 35 is brought into the closed position in which the fixing rod 17 is connected with an interlocking fit to the N1 shaft 10 such that axial movement of the N1 shaft 10 is prevented. By a rotational movement of the handwheel 34, the fixing rod 17 is now moved backwards in the axial direction such that the N1 shaft 10 is braced to the engine housing via the fixing device 14, such that the further disassembly steps can be carried out in the front region of the engine. The N1 shaft 10 is fixed in the axial direction in this state.
(17) In a third step of the method according to the invention, either the stub shaft 8 and/or the low-pressure compressor 4 can now preferably be dismounted. In the following, alternatives are described by way of example in which the stub shaft 8 and the low-pressure compressor 4 are dismounted.
(18) Preferably, the low-pressure compressor 4 is first dismounted, a connection 36 between the connecting shaft 13 and the low-pressure compressor 4 being released for this purpose. The stub shaft 8 is then dismounted, by it being pulled forwards out of the engine, the low-pressure turbine module 2 remaining installed; a connecting flange 42 of the low-pressure turbine housing thus does not need to be released. The connection 38 between the connecting shaft 13 and the stub shaft 8 has already been released during dismounting of the fan module 1; in this case, the connection 38 forms an actively releasable connecting means within the meaning of the connection. The stub shaft 8 and the connecting shaft 13 thus only remain interconnected by an interference fit in this method step. Here, the connecting shaft 13 remains in the engine and is retained by the first bearing unit 6; the connecting shaft 13 is then removed later. The stub shaft 8 is connected to the N1 shaft 10 by an interference fit. Preferably, the coaxially inner N1 shaft 10 is cooled in order to release the interference fit. Preferably, the coaxially outer stub shaft 8 may also be heated. In order to separate the stub shaft 8 from the N1 shaft 10 in the axial direction, a press device is used which is preferably formed by a hydraulic press. The hydraulic press is screwed via a thread to an internal thread of the N1 shaft 10 on a first side, which points in the direction of the arrow 41 when mounted, and is connected with an interlocking fit to the stub shaft 8 using a type of bayonet closure on the second side. When pressure is applied, the hydraulic press exerts a counter-acting axial force on the N1 shaft 10 and on the stub shaft 8. Here, the hydraulic press can be supported on the N1 shaft 10 in the axial direction relative to a backward movement. This leads to the stub shaft 8 being moved forwards in the axial direction out of the engine until it has passed through the region of the interference fit. When this state is reached, the hydraulic pump is preferably dismounted again. Then, the stub shaft 8 is preferably completely dismounted using a guide device 15.
(19)
(20) According to embodiments of the method according to embodiments of the invention, the guide pipe 21 is guided through the stub shaft 8, and thus the end of the guide pipe 21 having the thread 44 is pushed from the front in the direction of the arrow 41 as far as the front end of the N1 shaft 10. The retaining device 20 is then positioned such that the guide pipe 21 is supported in the central hole 22 in the retaining device 20. In this position, the retaining device 20 is then attached to the front region of the engine by means of the attachment portions 43. Once the guide pipe 21 is in contact with the N1 shaft 10, the guide pipe 21 is set in rotation along its longitudinal axis such that the thread 44 can be screwed into the internal thread of the N1 shaft 10, and thus the N1 shaft 10 is connected to the guide pipe 21. The stub shaft 8 now coaxially surrounds the guide pipe 21, whereby the stub shaft 8 is supported in the radial direction when moving forwards out of the engine. Owing to the supportive effect of the guide pipe 21, damage to the stub shaft 8 can be prevented during the disassembly method and simple handling can be ensured. The guide pipe 21 is also used in an assembly method following the disassembly method in order to facilitate mounting of the stub shaft 8.
(21) In a fourth step of the method according to the invention, the first bearing unit 6 and/or the second bearing unit 7, depending on what maintenance work is intended to be carried out, is preferably dismounted. Preferably, the proposed disassembly method is used for the replacement or inspection of at least one sensor system 45 in the region of the second bearing unit 7. The replacement of a speed indicator, which is known as the “speed probe”, is given here as an example of the sensor system. Alternatively, for example, the position transmitter for detecting vibrations, which is known as the “trim balance probe”, or the electrical cable, which is known as the “fan speed/trim balance probes harness”, may also be replaced in the method according to the invention.
(22) By removing the stub shaft 8, access is gained to a front bearing region 5 to such an extent that installation and removal of the speed sensor is possible without any problems. Using the method according to the invention, the cabling of the speed sensor is also accessible, whereby maintenance work can also be carried out on the cabling. After the speed sensor is installed, it must be calibrated. For this purpose, it is first necessary to determine the distance between the sensor head and the clock generator 33. A device known from the prior art for calibrating the speed sensor cannot be used in the disassembly method according to the invention, since the N1 shaft 10 would have to be removed for this purpose. A modified calibration device 16 is therefore used for calibrating the speed sensor.
(23) The calibration device 16 is shown from various perspectives in
(24) In order to carry out embodiments of the method according to embodiments of the invention, the calibration device 16 is moved into the calibration position from the front via the N1 shaft 10. The calibration position is reached when the projection 26 is resting on the side face of the second bearing unit 7 which is oriented forwards; the second outer face 24 engages in the inner face 25 of the second bearing unit 7 so as to correspond to the shape thereof. In this position, the first outer face 23 simulates the outer face of the clock generator 33. The distance between the sensor head and the clock generator 33 can now be measured and then the speed sensor can be adjusted to the measured value. The calibration device 16 can then be removed again.
(25) In the above, solely the disassembly of the engine has been described. The engine can be assembled in a similar manner to the disassembly in the reverse order.
EMBODIMENTS
Embodiment 1
(26) Disassembly method for gas turbines (11) for replacing and/or inspecting and/or repairing components arranged in a front bearing region (5) of the gas turbine (11), the gas turbine (11) comprising at least one fan module (1), a gas turbine housing, a low-pressure system and a high-pressure system, the low-pressure system comprising a low-pressure compressor (4), a low-pressure turbine (9), a connecting shaft (13), a stub shaft (8) and an N1 shaft (10), the N1 shaft (10) being connected to the low-pressure compressor (4) via the stub shaft (8) and the connecting shaft (1), the connecting shaft (13) being supported in the gas turbine housing via a first bearing unit (6), and the stub shaft (8) being supported in the gas turbine housing via a second bearing unit (7), characterised in that the disassembly method comprises at least the steps of: a) dismounting the fan module (1), and b) fixing the N1 shaft (10) in an axial direction relative to the gas turbine housing using a fixing device (14), and c) dismounting the stub shaft (8) using a guide device (15), the orientation of which relative to the gas turbine (11) in at least one spatial direction is determined by a component of the remaining gas turbine (11), this taking place after the N1 shaft (10) has been fixed and after the fan module (1) has been dismounted.
Embodiment 2
(27) Disassembly method according to Embodiment 1, characterised in that the method step b) comprises at least the method steps of: d) dismounting an exhaust gas cone, and then e) mounting a fixing device (14) in the location of the exhaust gas cone, and then f) connecting the N1 shaft (10) to the fixing device (14).
Embodiment 3
(28) Disassembly method according to any of the preceding Embodiments, characterised in that the method step c) comprises at least the method steps of: g) releasing all the connections between the stub shaft (8) and the N1 shaft (10), and then h) releasing all the connections between the stub shaft (8) and the connecting shaft (13) and then i) fitting a press device for axially separating the N1 shaft (10) from the stub shaft (8), the press device being connected both to the N1 shaft (10) and to the stub shaft (8), and then j) introducing a force into the stub shaft (8) and into the N1 shaft (10) via the press device, which is oriented such that the stub shaft (8) and the N1 shaft (10) are moved apart in the axial direction.
Embodiment 4
(29) Disassembly method according to Embodiment 3, characterised in that, as an additional method step, k) the stub shaft (8) is supported in the radial direction by the guide device (15) during the axial forward dismounting movement.
Embodiment 5
(30) Disassembly method according to Embodiment 4, characterised in that the guide device (15) is attached to a gas turbine housing of the low-pressure compressor (4).
Embodiment 6
(31) Disassembly method according to any of the preceding Embodiments, characterised in that, in method step c), the stub shaft (8) and the low-pressure compressor (4) are dismounted.
Embodiment 7
(32) Disassembly method according to Embodiment 6, characterised in that, in method step c), the first bearing unit (6) and the connecting shaft (13) are also dismounted, this taking place after the low-pressure compressor has been dismounted.
Embodiment 8
(33) Disassembly method according to Embodiment 7, characterised in that, following the method steps a) to c), an additional method step 1) is provided for replacing at least one sub-system of a sensor system (45).
Embodiment 9
(34) Disassembly method according to Embodiment 8, characterised in that the method step 1) also includes the calibration of the sensor system (45), the sensor system substantially comprising a sensor and a clock generator (33), the distance between a clock generator (33) and a sensor head being measured during calibration using a calibration device (16).
Embodiment 10
(35) Disassembly method according to Embodiment 9, characterised in that the calibration device (16) is arranged on the second bearing unit (7).
Embodiment 11
(36) Disassembly method according to any of Embodiments 1 to 9, characterised in that, in method step c), the second bearing unit (7) is also dismounted.
Embodiment 12
(37) Fixing device (14) for carrying out the disassembly method according to any of Embodiments 1 to 11, comprising a fixing rod (17) for connecting the N1 shaft (10) to the fixing device (14), and a centring plate (18) for fixing the fixing rod (17), said plate being held in a defined position by a part of the gas turbine (11), wherein at least one attachment means (19) is provided on the centring plate (18), said attachment means being capable of attaching the centring plate (18) to the gas turbine (11) in place of the exhaust gas cone.
Embodiment 13
(38) Guide device (15) for carrying out the disassembly method according to either Embodiment 4 or Embodiment 5 or according to any of Embodiments 6 to 11, when dependent on either Embodiment 4 or Embodiment 5, wherein the guide device (15) comprises a retaining device (20) which can be connected to a front part of the gas turbine (11) and a guide pipe (21), wherein, when mounted, the guide pipe (21) is supported by a central hole (22) in the retaining device (20), wherein the guide pipe (21) comprises a thread (44) at one end for connection to the N1 shaft (10).
Embodiment 14
(39) Calibration device (16) for carrying out the disassembly method according to either Embodiment 9 or Embodiment 10, wherein the calibration device (16) comprises a first and second outer face (23, 24), wherein the radius of the first outer face (23) corresponds to the radius of a clock generator (33) of a sensor system, and the second outer face (24) corresponds in shape to the inner face (25) of the second bearing unit (7).
Embodiment 15
(40) Calibration device (16) for carrying out the disassembly method according to Embodiment 14, characterised in that the calibration device (16) comprises at least one annular projection (26), wherein at least one gap (27) is provided in the annular projection (26) in order to make it easier to move the calibration device (16) into/out of the calibration position.