Terminal connection comprising an HF conductor, in particular for a coaxial cable, and method for producing said terminal connection
09780430 · 2017-10-03
Assignee
Inventors
- Mario Günther (Kolbermoor, DE)
- Thomas Haunberger (Bad Reichenhall, DE)
- Johannes Schaller (Rosenheim, DE)
- Manfred Stolle (Bad Aibling, DE)
Cpc classification
International classification
Abstract
A terminal connection comprises an HF conductor and a terminal apparatus. The terminal apparatus comprises an HF conductor receiving element comprising an HF conductor receiving hole. At least one solder deposit is arranged between the HF conductor and the HF conductor receiving element of the terminal apparatus to establish an electrically conductive connection. There is also an insertion sleeve comprising a receiving opening into which the HF conductor is inserted. The insertion sleeve is inserted into the HF conductor receiving hole in the HF conductor receiving element via an insertion opening on the plug-in side. The insertion sleeve is undeformable and/or is formed from a dielectric. It may also be adapted, in terms of the circumferential lateral face thereof, to an inner face of the HF conductor receiving hole. It may also comprise a receiving channel, which is used for receiving the at least one solder deposit.
Claims
1. A terminal connection comprising a high frequency conductor (HF) and a terminal apparatus comprising: an HF conductor receiving element comprising an HF conductor receiving hole for receiving the HF conductor; at least one solder deposit for establishing an electrically conductive contact between the HF conductor and the HF conductor receiving element of the terminal apparatus; an insertion sleeve comprising a receiving opening into which the HF conductor is inserted, the HF conductor inserted into the insertion sleeve and being soldered by the at least one solder deposit to the HF conductor receiving element; the insertion sleeve being inserted into the HF conductor receiving hole in the HF conductor receiving element via an insertion opening on a plug-in side; wherein the at least one solder deposit is: a) arranged in the insertion sleeve; and/or b) arranged on at least one end face of the insertion sleeve; and/or c) arranged on the HF conductor; and the insertion sleeve i. is undeformable; and/or ii. consists of a dielectric; and/or iii. is adapted, in terms of a circumferential lateral face thereof, to an inner face of the HF conductor receiving hole, is supported against the inner face of the HF conductor receiving hole, and is only displaceable in a longitudinal direction within the HF conductor receiving hole; and/or iv comprises at least one receiving channel, which extends inwards from the outside into the receiving opening, the at least one receiving channel being used for receiving the at least one solder deposit.
2. The terminal connection according to claim 1, wherein: the at least one solder deposit: a) consists of a rigid or resilient material and is in the form of a partially open or closed ring; or b) consists of a viscous material.
3. The terminal connection according to claim 1, wherein: the HF conductor extends in the receiving opening in the insertion sleeve over an entire length or over part of the length of the receiving opening; and/or the HF conductor has a cross section which, in a plan view, corresponds to or is approximately: a square; or a rectangle; or an oval; or a circle; or a regular or irregular n-gon.
4. The terminal connection according to claim 1, wherein: the insertion sleeve is arranged within the HF conductor receiving element in a manner limited by a stop; and/or the at least one end face of the insertion sleeve is positioned in the same plane as an end face of the HF conductor receiving element, or the HF conductor receiving element has an end face that projects beyond the at least one end face of the insertion sleeve in such a way that the at least one solder deposit is arranged in a space, remaining towards the insertion opening, in the HF conductor receiving hole in the HF conductor receiving element of the terminal apparatus, and, after a melting process thereof, the at least one solder deposit becomes flush with the end face of the HF conductor receiving element.
5. The terminal connection according to claim 1, wherein: in the case where the insertion sleeve comprises the at least one receiving channel, the at least one receiving channel comprises at least two receiving channels which extend inwards from the outside into the receiving opening, the at least two receiving channels being used for receiving the at least one solder deposit, the at least two receiving channels being spaced apart in the longitudinal direction through the insertion sleeve and, in a plan view, being arranged congruently, congruently in part or so as to be fully offset above one another.
6. The terminal connection according to claim 1, wherein: in the case where the insertion sleeve comprises the at least one receiving channel, the at least one receiving channel comprises X receiving channels which extend inwards from the outside into the receiving opening, the receiving channels being used for receiving the at least one solder deposit, X being ≧2, said X receiving channels being arranged so as to be spaced apart by α=360°/X in a plan view of a cross section through the insertion sleeve.
7. The terminal connection according to claim 1, wherein: the at least one receiving channel is in the form of a cut-out which, in a plan view of the cross section through the insertion sleeve, has a range of more than 180°; and the at least one solder deposit is arranged in the cut-out.
8. The terminal connection according to claim 1, wherein: the at least one solder deposit is arranged in the at least one receiving channel of the insertion sleeve.
9. The terminal connection according to claim 1, wherein: the insertion sleeve comprises at least one coding element on a circumference thereof, whereby the insertion sleeve can only be inserted into the HF conductor receiving element in a particular position in a twist-proof manner; and/or the insertion sleeve comprises a bevel in a longitudinal section at an insertion end thereof; and/or the insertion sleeve comprises at least one projecting portion on the circumference thereof, the at least one projecting portion projecting into the HF conductor receiving element counter to an insertion direction, preventing the insertion sleeve upon insertion from sliding out of the HF conductor receiving element.
10. The terminal connection according to claim 1, wherein: the HF conductor is enclosed over at least part of a length thereof by a solid dielectric; or the HF conductor is enclosed over at least part of the length thereof by a solid dielectric which is enclosed over at least part of the length thereof by an outer conductor such that the HF conductor forms an inner conductor of a coaxial cable which is to be or has been received.
11. The terminal connection according to claim 10, wherein: a part of an end face of the dielectric of the received coaxial cable is supported on an end face of the HF conductor receiving element; or the dielectric of the received coaxial cable is inserted into the HF conductor receiving hole of the HF conductor receiving element at least in part.
12. The terminal connection according to claim 10, wherein: the terminal apparatus is a plug-in connector; the plug-in connector comprising an outer conductor socket for receiving the coaxial cable; the outer conductor socket comprises an outer conductor contacting portion, at which the outer conductor of the received coaxial cable is electrically contacted with the outer conductor socket of the plug-in connector; at least one adapter element is arranged between the outer conductor contacting portion and the HF conductor receiving element; and the at least one adapter element is arranged radially around the HF conductor or around the HF conductor and the dielectric of the received coaxial cable at least in part.
13. Method for producing the terminal connection according to claim 10, wherein the HF conductor is enclosed over at least part of the length thereof by the solid dielectric, the solid dielectric being enclosed over at least part of its length or over its entire length by the outer conductor such that the HF conductor forms the inner conductor of a coaxial cable, the method comprising: A0) exposing the HF conductor of the coaxial cable; and a) inserting, at least in part, the coaxial cable dielectric to be received into the HF conductor receiving hole.
14. Method for producing a plug-in connection according to claim 13, wherein: the terminal apparatus is a plug-in connector; the plug-in connector comprises an outer conductor socket for receiving the coaxial cable; an outer conductor socket comprises the outer conductor contacting portion, and the following method step being carried out: a) pressing and/or crimping the outer conductor contacting portion of the outer conductor socket to the outer conductor of the received coaxial cable such that electrical contact between the outer conductor of the coaxial cable and the outer conductor socket is established.
15. Method for producing the terminal connection according to claim 1, comprising the following: A1) preparing the HF conductor to be received by: a) placing the at least one solder deposit and the insertion sleeve on the HF conductor; or b) placing the insertion sleeve and the at least one solder deposit on the HF conductor; or c) placing the insertion sleeve on the HF conductor, the at least one solder deposit already being arranged in the insertion sleeve; or d) placing the insertion sleeve on the HF conductor and arranging the at least one solder deposit in the insertion sleeve; and inserting the HF conductor into the HF conductor receiving element of the terminal apparatus together with the insertion sleeve and the at least one solder deposit; or A2) preparing the terminal apparatus by: a) arranging the at least one solder deposit in the insertion sleeve and inserting the insertion sleeve into the HF conductor receiving hole together with the at least one solder deposit; or b) inserting the insertion sleeve into the HF conductor receiving hole and inserting or introducing the at least one solder deposit into a space remaining towards the insertion opening in the HF conductor receiving hole; or c) inserting the at least one solder deposit into the HF conductor receiving hole, and furthermore inserting or introducing the insertion sleeve into the HF conductor receiving hole; inserting the HF conductor into the receiving opening in the insertion sleeve or into the receiving opening in the insertion sleeve and into the at least one solder deposit; or A3) preparing the terminal apparatus and the HF conductor to be received by: a) inserting the insertion sleeve into the HF conductor receiving hole and placing the at least one solder deposit on the HF conductor; and inserting the HF conductor into the receiving opening in the insertion sleeve; and B) heating the at least one solder deposit until it is melted into a liquid.
16. Method for producing a plug-in connection according to claim 15, wherein in heating, an induction loop causes the at least one solder deposit to melt, and/or the at least one solder deposit is an annular solder deposit.
17. The terminal connection of claim 1 wherein when the at least one solder deposit is melted, the at least one melted solder deposit electrically contacts the HF conductor with the HF conductor receiving element.
18. An electronic device, in the form of an HF filter comprising a high frequency conductor (HF) and a terminal apparatus comprising: an HF conductor receiving element comprising an HF conductor receiving hole for receiving the HF conductor; at least one solder deposit for establishing an electrically conductive contact between the HF conductor and the HF conductor receiving element of the terminal apparatus; an insertion sleeve comprising a receiving opening into which the HF conductor is inserted; the insertion sleeve being inserted into the HF conductor receiving hole in the HF conductor receiving element via an insertion opening on a plug-in side; wherein the at least one solder deposit is: a) arranged in the insertion sleeve; and/or b) arranged on at least one end face of the insertion sleeve; and/or c) arranged on the HF conductor; and the insertion sleeve i. is undeformable; and/or ii. consists of a dielectric; and/or iii. is adapted, in terms of a circumferential lateral face thereof, to an inner face of the HF conductor receiving hole, is supported against the inner face of the HF conductor receiving hole, and is only displaceable in a longitudinal direction within the HF conductor receiving hole; and/or iv comprises at least one receiving channel, which extends inwards from the outside into the receiving opening, the at least one receiving channel being used for receiving the at least one solder deposit; and wherein: the HF conductor receiving hole is formed in a resonator inner conductor of the HF filter; the insertion sleeve is inserted into the HF conductor receiving hole in the HF conductor receiving element together with the at least one solder deposit; and the HF conductor is inserted into the insertion sleeve and soldered by the at least one solder deposit to the HF conductor receiving element.
19. The electronic device in the form of an HF filter according to claim 18, wherein: the HF conductor is enclosed over at least part of the length thereof by a solid dielectric; or the HF conductor is enclosed over at least part of the length thereof by a solid dielectric which is enclosed over at least part of the length thereof by an outer conductor such that the HF conductor form an inner conductor of a coaxial cable which is to be or has been received; and the dielectric of the received coaxial cable being at least in part inserted into the HF conductor receiving hole of the HF conductor receiving element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments of the invention are described in the following by way of example with reference to the drawings. Like items have like reference numerals. Specifically, in the corresponding figures of the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(21)
(22)
(23) The resonator inner conductor 18 comprises a terminal apparatus 2, which comprises an HF conductor receiving element 10 comprising an HF conductor receiving hole 15. An HF conductor receiving hole 15 is made in the resonator inner conductor 18, and in this case also forms the HF conductor receiving element 10. It is possible for the HF conductor receiving hole 15 to be galvanised together with the HF filter for better electrical contacting.
(24) The terminal connection 1 further comprises an insertion sleeve 7, which has a receiving opening 8 into which the HF conductor can be or is inserted.
(25) In order for the HF conductor 4 to be contactable with the resonator inner conductor 18, the terminal connection 1 further comprises at least one solder deposit 9 for establishing an electrically conductive connection. In the embodiment of
(26) The external diameter of the insertion sleeve 7 is preferably selected in such a way that the insertion sleeve 7 fits frictionally or positively in the HF conductor receiving hole 15 and can only be moved axially, in other words in the direction of an insertion opening 16 on the plug-in side or counter to this insertion opening 16 on the plug-in side. This means that the shape of the lateral circumferential wall of the insertion sleeve 7, which does not include the end faces, is adapted to the shape of the internal peripheral wall of the HF conductor receiving hole 15.
(27) The insertion sleeve 7 preferably consists of a plastics material and is undeformable. This ensures that the distance between the HF conductor 4 and the HF conductor receiving element 10 is constant for a large number of terminal connections 1 which are established in series.
(28)
(29) In the next step, the HF conductor can be inserted into the receiving opening 8 in the insertion sleeve 7 in a very simple manner. The arrangement of the at least one solder deposit 9 means that the HF conductor 4 has a single, radial contact with the HF conductor receiving element 10.
(30)
(31) The terminal apparatus 1 in the form of the plug-in connection 1 further comprises the insertion sleeve 7. This insertion sleeve 7 includes the receiving opening 8, which has a diameter which preferably corresponds to or is slightly greater than the diameter of the HF conductor 4. The receiving opening 8 may fully pass through the insertion sleeve 7, as shown in
(32) The terminal connection 1 likewise comprises at least one solder deposit 9, which is used for establishing an electrically conductive connection between the HF conductor 4 of the coaxial cable 3 and an HF conductor receiving element 10 of the terminal apparatus 2. In the embodiment of
(33) If the HF conductor 4 does not comprise a dielectric 5 or an outer conductor 6, in other words is merely formed by a single wire or strand, the solder deposit 9 may for example be fixed to the HF conductor 4 by crimping. Slipping along the HF conductor 4 is thus no longer possible. The HF conductor 4 may also have small projections or indentations on which the at least one solder deposit is secured against slipping.
(34) The insertion sleeve 7 is preferably a hollow cylinder. So as to achieve as low a heat capacity as possible, the insertion sleeve 7 is preferably made of a plastics material. The insertion sleeve 7 may for example be made by injection moulding. By contrast, the HF conductor receiving element 10 consists of a metal.
(35) The terminal apparatus 2 in the form of a plug-in connector 2 further comprises an outer conductor socket 12, which is used for receiving the coaxial cable 3. For this purpose, the outer conductor socket 12 comprises a cable receiving opening 13. The outer conductor socket 12 is preferably formed from or coated with a conductive material, and has an outer conductor contacting portion 14 by which electrically conductive contact with the outer conductor 6 of the coaxial cable 3 to be received is established. The cable receiving opening 13 has a diameter which preferably corresponds to the diameter of the coaxial cable 3 as far as to the outer conductor 6 thereof. An external protective casing of the coaxial cable 3 is preferably stripped in the region of the cable receiving opening 13.
(36) The HF conductor receiving element 10 has an HF conductor receiving hole 15. The HF conductor receiving hole 15 is used for receiving the HF conductor of the coaxial cable 3, the HF conductor receiving element 10 preferably being arranged in a centred manner within the outer conductor socket 12.
(37) The diameter of the HF conductor receiving hole 15 is selected in such a way that it corresponds to or is somewhat larger than the external diameter of the insertion sleeve 7.
(38) The insertion sleeve 7 can be inserted into the HF conductor receiving hole 15 in the HF conductor receiving element 10 via an insertion opening 16 on the plug-in side. The diameter of the HF conductor receiving hole 15 is preferably constant. It preferably does not change, in particular does not increase, over the axial length thereof.
(39)
(40) The HF conductor 4 of the coaxial cable 3 only extends in the receiving opening 8 in the insertion sleeve 7 over part of the length of the receiving opening 8, in other words only over part of the length of the insertion sleeve 7. However, it would also be possible for the HF conductor 4 of the coaxial cable 3 to extend over the entire length of the receiving opening 8 or even a little beyond this.
(41) In
(42) Subsequently, the outer conductor contacting portion 14 of the outer conductor socket 12 is additionally electrically conductively connection to the outer conductor 6 of the received coaxial cable 3. This may for example be achieved by pressing and/or by crimping. Preferably, the electrical contact between the outer conductor 6 and the outer conductor contacting portion 14 is separate from an additional, preferably purely mechanical fixing.
(43) In this case, the outer conductor 6 of the coaxial cable 3 is positioned on a bearing shoulder 20. However, it is also possible for a further dielectric to be arranged between an end face of the outer conductor 6 of the coaxial cable 3 and the bearing shoulder 20 of the outer conductor socket 12 such that electrical contact between the end face of the outer conductor 6 of the coaxial cable 3 and the bearing shoulder 20 of the outer conductor socket 12 is prevented. Precisely this type of end-face contact presents difficulties as regards the reproducibility of the electrical contact. It is therefore advantageous if the outer conductor has a single electrical contact, having a radial component, with the outer conductor 6.
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(45) The HF conductor 4 of the coaxial cable 3 to be received may be passed through both the solder deposit 9 and the receiving opening 8 in the insertion sleeve 7.
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(47) The solder deposit 9, which in this case preferably has a viscous consistency, is introduced into the at least one receiving channel 40. Subsequently, the insertion sleeve 7 can be placed on the HF conductor 4 of the coaxial cable 3 and, together therewith, inserted directly into the HF conductor receiving hole 15. It is also possible for the at least one receiving channel 40 to only be filled with the solder deposit 9 once the insertion sleeve 7 is placed on the HF conductor 4 of the coaxial cable. In this case, it is ensured that only unaged solder is used for producing the solder deposit 9.
(48) Preferably, the solder deposit 9 can likewise be introduced into the insertion sleeve 7 at the half-length thereof. If there are a plurality of solder deposits 9, they are preferably arranged symmetrically about an imaginary straight line extending transversely through the longitudinal section through the centre of the insertion sleeve 7. This ensures that the solder deposits 9 always contact the HF conductor 4 with the HF conductor receiving element 10 at the same point, specifically regardless of the direction in which the insertion sleeve 7 is inserted into the HF conductor receiving hole 15.
(49) The insertion sleeve 7 of
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(51) It is also possible for the insertion sleeve 7 to comprise at least one coding element on the circumference thereof, meaning that the insertion sleeve 7 can only be inserted into the HF conductor receiving element 10, in other words into the HF conductor receiving hole 15, in a particular position, and is mounted therein in a twist-proof manner and preferably in a manner limited by a stop.
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(53) In
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(57) In
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(59) The solder deposit 9 is preferably in the form of a partially open or closed ring. The external diameter of the preferably annular solder deposit 9 is preferably the same size as the external diameter of the dielectric 5. It may also be possible for the part of the dielectric 5 inserted into the HF conductor receiving hole 15 to have a smaller diameter than the part of the dielectric 5 still enclosed by the outer conductor 6.
(60) The embodiments of
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(62) The at least one adapter element 70 is arranged between the outer conductor contacting portion 14 and the HF conductor receiving element 10. It is preferably in the form of a hollow cylinder, the HF conductor 4 of the coaxial cable 3 being passed therethrough. The adapter element 70 encloses the HF conductor 4, preferably radially. However, it is also possible for the at least one adapter element 70 to not enclose the HF conductor 4 over the entire circumference thereof, in other words in a 360° range, but only over a particular portion.
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(64) The adapter element 70 may for example be inserted before the terminal apparatus 2 is assembled or alternatively be inserted via the cable receiving opening 13. In the latter case, however, the outer conductor socket 12 does not have a bearing shoulder 20.
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(67) Furthermore, the HF conductor 4 is enclosed by a dielectric 5 and an outer conductor 6. The HF conductor 4 and the dielectric 5 project through the housing wall 50 into the HF filter. The outer conductor 6 ends in the middle of the housing wall 50, and at least an end face of said conductor is in electrical contact with said wall. It is also possible for the outer conductor 6 to additionally be in electrical contact with the housing wall 50 by a part of its lateral circumferential wall. The end face of the dielectric 5 abuts the solder deposit 9.
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(70) By contrast with the embodiment of
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(72) In the first method step S.sub.1, the HF conductor 4 to be received has to be prepared appropriately. This can be achieved by way of various steps. For example, it is possible to place a preferably annular solder deposit 9 and the insertion sleeve 7 on the HF conductor 4 either in succession or simultaneously. The preferably annular solder deposit 9 is thus located between the end face of the insertion sleeve 7 and the end face 11 of the dielectric 5 of the coaxial cable 3. By contrast, the insertion sleeve 7 and the preferably annular solder deposit 9 may also be placed on the HF conductor 4 either in succession or simultaneously.
(73) The solder deposit 9 is therefore arranged at the end of the HF conductor 4. The HF conductor 4 extends through the insertion sleeve 7 and ends within the solder deposit 9. It is also possible for the insertion sleeve 7 to be placed on the HF conductor 4, the at least one solder deposit 9 already being arranged on or in the insertion sleeve 7. In this case, the insertion sleeve 7 could for example comprise receiving channels 40. Furthermore, it would also be possible for the insertion sleeve 7 to be placed on the HF conductor 4 and for at least one solder deposit 9 to subsequently be arranged in the insertion sleeve 7. Then, the HF conductor 4 to be received can be inserted into the HF conductor receiving element 10, in other words into the HF conductor receiving hole 15 in the terminal apparatus 2, together with the insertion sleeve 7 and the at least one solder deposit 9.
(74) As an alternative to method step S.sub.1, method step S.sub.2 could also be carried out. In method step S.sub.2, the terminal apparatus 2 is instead prepared appropriately. This is achieved for example by the at least one solder deposit 9 being arranged in the insertion sleeve 7 and by the insertion sleeve 7 that has the at least one solder deposit 9 being subsequently inserted into the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2. It would also be possible for the insertion sleeve 7 to be inserted into the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2 and subsequently for a preferably annular solder deposit 9 to be inserted into the space 30, remaining towards the HF conductor receiving hole 15, in the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2. It would also be possible for the preferably annular solder deposit 9 to be inserted into the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2 and furthermore for the insertion sleeve 7 to be inserted or introduced into the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2. Further, the HF conductor 4 of the coaxial cable 3 to be received would have to be inserted into the receiving opening 8 in the insertion sleeve 7 or into the receiving opening 8 in the insertion sleeve 7 and into the annular solder deposit 9.
(75) As an alternative to method steps S.sub.1 and S.sub.2, method step S.sub.3 could also be carried out. In method step S.sub.3, both the HF conductor 4 and the terminal apparatus 2 are prepared. The insertion sleeve 7 is inserted into the HF conductor receiving hole 15 in the HF conductor receiving element 10 of the terminal apparatus 2, and simultaneously or alternately the preferably annular solder deposit 9 is placed on the HF conductor 4. Further, the HF conductor 4 is inserted into the receiving opening 8 in the insertion sleeve 7.
(76) Subsequently, in other words after one of method steps S.sub.1, S.sub.2 and S.sub.3, method step S.sub.4 is carried out. In method step S.sub.4, the solder deposit 9 is heated until it is melted into a liquid and thus electrically conductively connects the HF conductor 4 to the HF conductor receiving element 10. In method step S.sub.4, an induction loop may be used which causes the solder deposit 9 to melt.
(77) If the HF conductor 4 is also enclosed by a dielectric and optionally also by an outer conductor 6, in other words forms the inner conductor 4 of a coaxial cable, method step S.sub.0 must also be carried out for the first or second or third method step S.sub.1, S.sub.2 or S.sub.3. In this method step S.sub.0, the HF conductor 4 of the coaxial cable 3 to be received is exposed. This is best achieved using appropriate stripping tools. The HF conductor therefore projects beyond the dielectric 5 and the optional outer conductor 6.
(78) In a further method step, the outer conductor contacting portion 14 of the outer conductor socket 12 can be pressed together with and/or crimped to the outer conductor 6 of the received coaxial cable 3 such that electrical contact between the outer conductor 6 of the coaxial cable 3 and the outer conductor socket 12 is also established.
(79) The wording whereby a solder deposit is inserted “into” the insertion sleeve means that the insertion sleeve 7 comprises at least one receiving channel 40 or the like in which the solder deposit 9 is arranged.
(80) The invention is not limited to the described embodiments. All features disclosed and/or shown can be combined with one another in any desired manner within the scope of the invention.