Plate handling system inserting plate from gage side

Abstract

A rail plate handling device is provided for removing and reinstalling rail tie plates, wherein at least one of the rails is raised from an operational position during the removal and installation process. A frame is configured for movement relative to the track; at least one tie plate gripping assembly is mounted to the frame, the assembly is configured for grasping a selected tie plate at front and rear edges between an adjacent rail raised from the operational position supported by the selected tie plate and the associated tie, pulling the selected plate away from the adjacent raised rail and away from the associated tie, retaining the selected plate in a suspended position above the track while the tie is extracted and a new tie inserted, and then replacing the suspended tie plate back upon the rail from a gage side of the rail.

Claims

1. A rail plate handling device for removing and reinstalling plates located on rail ties on a railroad track having a pair of rails, each tie plate supporting one of the rails on an associated tie and having front and rear edges corresponding to the direction of travel along the railroad track, wherein at least one of the rails is raised from an operational position during the plate removal and installation process, said device comprising: a frame configured for movement relative to the track; at least one tie plate gripping assembly mounted to said frame, said assembly configured for grasping a selected tie plate at the front and rear edges between an adjacent one of the at least one raised rail raised from the operational position supported by the selected tie plate and the associated tie in the operational position upon which the plate was resting, pulling the selected plate away from the adjacent raised rail and away from the associated tie, retaining the selected plate in a suspended position above the track while the tie is extracted and a new tie inserted, and then replacing the suspended tie plate back upon the rail from a gage side of the rail.

2. The device of claim 1, where in said device includes at least one plate retracting cylinder constructed and arranged for retracting the plate from beneath the rail and for suspending the plate above the track, and also for lowering the plate back upon the rail and inserting the plate beneath the rail from the gage side.

3. The device of claim 2, wherein said device includes a control mechanism connected to said at least one retracting cylinder, and is constructed and arranged for manipulating said at least one cylinder for lifting a gage side of the selected tie plate from the tie as the plate is moved along the tie towards the rail, and for manipulating the tie plate so that a lip of the plate engages a foot of the associated rail.

4. The device of claim 1 wherein said frame is provided with a pair of said gripping assemblies, one said assembly associated with a corresponding side of said frame.

5. The device of claim 4 wherein at least one of said gripping assemblies includes a pair of opposing jaws which are configured for controlled reciprocation in a direction parallel to the rails.

6. The device of claim 1 wherein said at least one gripping assembly is configured for pulling the plate upwardly away from the tie in a first operational direction, and pushing the plate upon the tie and towards the associated rail in a second, reverse operational direction.

7. The device of claim 1 wherein said at least one gripping assembly is pivotally secured to the frame to move between a raised and a lowered position relative to said frame.

8. The device of claim 7 wherein each said gripping assembly is secured to a subframe which is pivotable relative to said frame to provide for moving said gripping assembly between said raised position and said lowered position.

9. The device of claim 8 further including a rail plate contacting guide slidably engaged between said jaws for contacting an upper surface of the tie plate and adjusting the height of said subframe so that said gripping jaws are properly positioned.

10. The device of claim 8 wherein said at least one gripping assembly is configured so that when in the lowered position, said jaws are placed in operational proximity of a respective tie plate, and an inclined path is defined by said assembly for moving the gripped plate away from the rail and on said inclined path away from the tie.

11. The device of claim 2 wherein said at least one retracting cylinder is associated with a pair of guide rods secured at one end to an associated pivoting subframe.

12. The device of claim 1 further including a tie jack provided to said gripping assembly for facilitating the removal of the tie plate from the tie.

13. The device of claim 1 further including a control mechanism for sequentially triggering and controlling the lowering of said at least one tie plate gripping assembly mounted to the frame to the operational vicinity of a tie plate, the grasping of a selected tie plate, the pulling the plate inwardly away from the rail and upwardly away from the tie, the suspension of the tie plate above the track while the tie is extracted and a new tie inserted, replacing the same tie plate upon the new tie, and moving the tie plate along the new tie towards the associated rail from a gage side of the rail.

14. The device of claim 1, further including a centering mechanism on at least one side of said frame for centering said frame relative to the track.

15. A rail plate handling device for removing plates located on rail ties on a railroad track having a pair of rails, said device comprising: a frame configured for movement relative to the track; at least one subframe pivotally engaged on said frame for movement between a raised and a lowered position; at least one tie plate gripping assembly mounted each said subframe, said subframe including a pair of opposed gripping jaws configured for grasping a selected tie plate; and a control system connected to said at least one tie plate gripping assembly for removing a selected tie plate away from the rail from a gage side of the rail and for retaining the tie plate while the tie is replaced, and for replacing the tie plate upon a new tie and moving the tie plate towards the associated rail from the gage side.

16. A method for removing tie plates from railroad ties on a railroad track including a pair of rails, said method comprising: grasping front and rear edges of a selected tie plate; retracting the grasped tie plate in a direction away from the respective rail; simultaneously raising the grasped tie plate to separate it from the corresponding tie; suspending the grasped tie plate above the track while the tie is exchanged; lowering the grasped tie plate upon the new tie; and moving the tie plate along the new tie towards the rail from the gage side.

17. The method of claim 16 further including raising a gage side of the tie plate as the plate is moved towards the rail so that a lip of the plate engages a foot of the rail.

18. A process for placing a tie plate on a railroad track during exchange of a tie, using a movable tie plate exchange device having at least one pivoting subframe and a pair of opposed, tie plate gripping jaws, comprising: a. extending and lowering jaw-bearing arms of each subframe; b. closing the jaws; c. lifting the rail; d. retracting and raising the arms, holding the plate suspended above the track; e. lowering the rail; f. removing the tie using a tie exchanging apparatus; g. obtaining a new tie and inserting the tie beneath the rail in the location of the previous tie; h. lifting the rail; i. lowering arms of the subframe, such the plate is located on top of the tie; j. extending the plates toward the rail, such the field side lip of the plate is part way under the rail; k. raising a gage side of the plate and continuing to move the plate towards the rail; l. the gage side lip of the plate engages the base of the rail, assuring proper left to right placement; m. lowering the rail; and n. releasing the jaws, return the subframe to a travel position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a top perspective elevation of a prior art plate handling device, shown in a rest position;

(2) FIG. 2 is a top perspective elevation of the prior art rail maintenance device incorporating the present rail tie plate handling system, shown in the tie plate selection position;

(3) FIG. 3 is a perspective elevation of the device of FIG. 1 shown in the tie plate grasping position;

(4) FIG. 4 is a perspective elevation of the device of FIG. 1 shown in the tie plate retracting position;

(5) FIG. 5 is a perspective elevation of the present device of FIG. 1 shown in the tie plate lowering position;

(6) FIG. 6 is a perspective elevation of the device of FIG. 1 shown with the tie plate being extended beneath a raised rail;

(7) FIG. 7 is a perspective elevation of the device of FIG. 1 shown with the tie plate pushed out and lifted at one end;

(8) FIG. 8 is a top perspective elevation of the device of FIG. 1 shown with the plate in place and the rail lowered in position;

(9) FIG. 9 is a schematic side elevation of the present method with the tie plate shown being grasped;

(10) FIG. 10 is a schematic side elevation of the present method with the tie plate shown being pushed upon the tie towards the rail;

(11) FIG. 11 is a schematic side elevation of the present method showing the tie plate being lifted at one end and slid further towards the rail until a shoulder of the plate engages the rail foot;

(12) FIG. 12 is a schematic side elevation of the present method where the rail is lowered upon the tie plate; and

(13) FIG. 13 is a schematic plan view of the proposed tie extraction portion of the present system.

DETAILED DESCRIPTION OF THE INVENTION

(14) Referring now to FIGS. 1-4, a railroad maintenance rail tie plate handling system features a device generally designated 10, which is disclosed in greater detail in U.S. Pat. No. 6,863,717, incorporated by reference. The present system represents a new operational sequence for the device disclosed in the above-referenced patent. The rail tie plate handling device 10 is specifically designed for use in removing tie plates from a railroad track 12, which is made up of a pair of space rails 14, which are secured to a plurality of spaced, parallel ties 16 by a plurality of tie plates 18. As is well known, the ties 16 are typically wood, but are also made of concrete in some applications. The present application is concerned with track laid upon wooden ties 16, which periodically need replacement due to natural deterioration. As is known in the art, the tie plates 18 are secured to the ties 16 by spikes 20 or threaded fasteners. Only a few spikes 20 are depicted in FIG. 3, since at that stage of the rail maintenance operation, all of the spikes would be withdrawn from tie plates about to be removed. The present device and/or system is preferably designed for use in conjunction with a rail tie extraction apparatus of the type disclosed in commonly assigned U.S. Pat. No. 6,463,858, which is incorporated by reference. However, it is contemplated that the device 10 may alternately be provided as a self-propelled unit independently movable along the track 12, having an operator's control station and a power source as is known in the art.

(15) The present device 10 includes a main frame 22 configured for movement relative to the track 12 and provided with a pair of generally parallel side members 24 and a pair of end members 26, which are connected at respective corners 28 to form a square or rectangular frame shape. Flanged rail wheels 30 are rotatably mounted at each corner 28. In the preferred embodiment, each wheel 30 is provided with a centering mechanism on each side of the frame for centering the main frame 22 relative to the track 12. In the preferred embodiment, the adjustment mechanism includes a centering cylinder 32 mounted to the frame 22 and configured for positioning the corresponding wheel relative to the frame 22. The cylinder 32 is a fluid power cylinder (hydraulic or pneumatic), but hydraulic types are preferred, as is the case with all of the fluid power cylinders in the device 10 described below. A feature of the invention is that, by adjusting the relative pressure to, and extension of, the cylinders 32, the frame 22 is maintained in a centered position upon the track 12.

(16) Also found on the frame 22 is at least one and preferably four anchor points 34 preferably located on the end members 26. The anchor points 34 are provided in pairs, with one associated anchor point on each corresponding end member 26. A hydraulic control module and manifold 36 is also secured to the frame 22 for controlling the fluid flow to the various fluid power cylinders described below.

(17) Attached to the frame 22 are at least one and preferably two generally “U”-shaped subframes 38, each being provided with a base member 40 to which are attached a pair of aims 42. Each arm 42 has a free end 44 which is pivotally secured to a corresponding one of the anchor points 34. In the preferred embodiment, the anchor points 34 are clevis mounts with the free ends 44 located between the clevis blades, however it is contemplated that a reversed orientation could also be suitable, provided secure pivoting action is achieved. In the preferred embodiment, two subframes 38 are secured to the frame 22 so that each of the bases 40 is associated with a corresponding side member 24. However, it is contemplated that the number and orientation of the subframes 38 may vary to suit the application.

(18) The pivoting action of each of the subframes 38 relative to the frame 22 is controlled by a corresponding subframe control cylinder 46 (best seen in FIG. 1) which is connected at one end to the subframe and at the other end to the frame 22 near the anchor point 34. Preferably using a clevis mount, although other pivotal cylinder mounts are contemplated, the subframe control cylinders 46 are secured to the anchor point 34 so that extension and retraction of the cylinder will cause the subframe to pivot down and up respectively, relative to the frame 22. A raised or rest position in which the control cylinders 46 are retracted is depicted in FIG. 1, and a lowered or plate-engaging position in which the control cylinders are extended is depicted in FIGS. 2-4.

(19) Also included in the device 10, and mounted on at least one of the subframes 38 and ultimately to the frame 22, is at least one tie plate gripping assembly 50 configured for grasping a selected tie plate 18, pulling the plate away from the rail 14 and away from the tie 16, and subsequently releasing the plate. While, in the preferred embodiment, the device 10 in general, and the subframes 38 and the gripping assembly 50 specifically, are configured to move the grasped tie plate 18 inwardly away from the rail 14 and upwardly on an incline away from the tie 16, it is contemplated that other directions of separation of the plate from the track are contemplated, including outwardly away from the rail and/or horizontally away from the tie. More specifically, each gripping assembly 50, of which there are preferably two on the device 10, is associated with a corresponding side member 24. While two assemblies 50 and subframes 38 are preferably provided in the device 10, for simplicity, the construction and operation of only one of the subframes 38 will be described here. It will be understood that both subframes 38 and their associated components operate in the same manner

(20) Included on each gripping assembly 50 is at least a pair of opposing jaws 52 which include a plate-engaging blade 54 and a throughbore 56 for slidably engaging a jaw guide bar 58. The jaws 52 reciprocate under operator control on the assembly 50 in a direction parallel to the corresponding rail 14. The jaw guide bar 58 is fastened at each end to a flange 60 on a guide block 62, two of which are provided to each gripping assembly 50. Movement of each of the jaws 52 is controlled by a gripping cylinder 64, each end of which is connected to a clevis or equivalent mount on a corresponding one of the jaws 52. Thus, retraction of the gripping cylinder 64 will bring the jaws 52 together, and extension of the gripping cylinder will separate the jaws.

(21) A rail plate-contacting guide 66 is preferably freely slidably engaged on the jaw guide bar 58 between the two jaws 52. As the gripping cylinder 64 retracts and the jaws 52 grip corresponding front and rear edges of the tie plate 18 (best seen in FIG. 4), the plate contacting guide 66 will engage an upper surface of the plate being gripped and ensure that the blades 54 are in proper contact with the plate. As the guide 66 contacts the upper surface of the tie plate 18, the subframe 38 will move up or down respectively to maintain the proper engagement. The blades 54 are configured with a depending lobe 68 for digging into the tie 16 when necessary to positively engage plates 18 which become embedded into the wood over time.

(22) Referring now to FIG. 2, each of the gripping assemblies 50 also includes a retracting mechanism 70 for moving the gripping assembly upward and away from the tie 16 along an inclined path defined by the pivoted subframe 38, which has pivoted downward toward the track 12 through the extension of the subframe control cylinder 46. As described above, alternate directions of tie plate displacement are contemplated. The retracting mechanism 70 includes a pair of guide rods 72 which are secured at one end in bores 74 in the base 40, on the way slidably passing through the guide blocks 62, and at an opposite end to a stabilizer bar 76. At least one fluid power-retracting cylinder 78 is connected to the stabilizer bar 76 at one end, and at the opposite end to a flange 80 (best seen in FIG. 1) extending from the guide block 62.

(23) A tie jack 82 is preferably provided to the gripping assembly 50 for facilitating the removal of the tie plate 18 from the tie 16. Very often, upon the gripping of the tie plate 18 by the jaws 52, the tie 16 does not immediately become detached from the plate. To facilitate this detachment, the tie jack 82 includes a piston shaft (not shown), which depends generally vertically under fluid power to press against the tie 16 and disengage it from the tie plate 18. The tie jack 82 is preferably laterally offset from the gripping jaws 52 so that, upon the gripping engagement of the tie plate 18 by the jaws, the tie jack shaft will contact the tie 16.

(24) Referring now to FIG. 1, the present device 10 includes a control mechanism 84 for controlling the plate gripping and moving operations. Included in the control mechanism 84 is the hydraulic manifold 36 which receives the fluid power (preferably hydraulic) lines which are connected to the various cylinders 32, 46, 64, 78 and 82. The manifold 36 is also connected to a plurality of hydraulic control valves 86 which, with the hydraulic lines and the cylinders 32, 46, 64, 78 and 82 form a hydraulic circuit as is well known in the art. The valves 86 are preferably automatically operated by a control circuit (schematically indicated at 88) of the type known in the art, and are preferably triggered by an operator actuating a button or switch 90 on an operator-manipulated control device 92, preferably a joystick, however other equivalent control units are contemplated. By manipulating the button or switch 90, the operator controls the tie plate gripping operation, including the sequential lowering of the subframe 38 with its associated gripping assembly 50, the movement of the gripping jaws 52 to grasp a selected tie plate 18, the inward movement of the gripping assembly 50 away from the rail and upwardly away from the tie, the retention of the plate suspended above the track while the tie is exchanged, and the replacement of the tie plate upon the tie as described in more detail below. It will be appreciated that once the plate gripping cycle is initiated, some of the hydraulically controlled tasks are performed automatically, as is well known in the art.

(25) In operation, and referring now to FIG. 2, the present device 10 moves along the track 12 until the operator locates a tie 16 needing replacement. The various plate gripping and moving components are in their “at rest” or inactive positions. Using the joystick 92, the device 10 is positioned relative to the tie 16 in question so that the tie is between the gripping jaws 52. However, the specific position of the device 10 relative to the subject tie 16 may vary with each gripping cycle. Once the device 10 is in position, the operator actuates the switch or button 90 to initiate the automatic sequence described below.

(26) Referring now to FIG. 2, the subframe control cylinder 46 is extended so that the subframe 38 pivots about the anchor points 34. In this position, the base 40 is in close proximity to the corresponding rail 14, and the subframe arms 42 are inclined upward from the frame side member 24 to the middle of the main frame 22. The gripping assembly 50 is positioned adjacent the base 40 of the subframe 38.

(27) Referring now to FIG. 3, next, the gripping cylinder 64 is retracted, bringing the gripping jaws 52 together about a tie plate 18. Since the device 10 may not always encounter the tie plate 18 at the same position, the gripping jaws 52 are configured so that whichever jaw 52 is closer to the tie plate 18 engages the plate first, and the other jaw 52 has to travel the farther distance to grip the opposite edge of the tie plate. To maintain the gripping jaws 52 at the proper height, the plate contacting guide 66 contacts an upper surface of the tie plate as the gripping jaws 52 come together about the plate. The contacting guide causes the subframe 38 to be raised or lowered if necessary to optimize the gripping action of the jaws 52.

(28) Once the plate 18 has been securely gripped as described above, at this time, if the tie plate 18 has not become totally detached from the tie 16, the tie jack 82 is engaged, which impacts the tie and ensures its separation from the plate. At this time, the rail 14 is lifted from the tie, using a rail lifting clamp and cylinder on the associated tie extraction device described in U.S. Pat. No. 6,463,858 or a separate piece of equipment.

(29) Referring now to FIG. 4, once the plate 18 has been securely gripped at its forward and rear edges by the gripping jaws 52, the automatic control circuit 88 is configured to cause the retracting cylinders 78 to retract, pulling the gripping assembly 50 up the incline of the subframe 38, and toward the middle of the device 10. The guide rods 72 have sufficient length to pull the tie plate 18 toward the middle of the device 10 so that it is away from the rail 14.

(30) Referring now to FIG. 5, once the retracting cylinders 78 are fully retracted, the gripping assembly 50 is in its centermost and uppermost position in the operational cycle. The plate 18 is shown suspended above the track 12. At this point, the rail 14 is lowered and tie 16 is removed by being gripped by a separate tie extraction apparatus, preferably of the type disclosed in commonly assigned U.S. Pat. No. 6,463,858. A new tie 16 will be inserted to replace the old one just extracted. An optional procedure for exchanging the tie 16 is described below in connection with FIG. 13.

(31) Referring now to FIGS. 6 and 9, the rail 14 is lifted, preferably by the tie extraction machine described above. Under the control of the control mechanism 84, the retracting cylinders 78 are extended to move the jaws 52 and the secured tie plate 18 back towards the new tie 16. The cylinders 78 are extended until the plate 18 is set upon the tie.

(32) Next, referring to FIGS. 7 and 10, further extension of the retracting cylinders 78 causes the plate 18 to move towards the rail 14 on the gage side 94. Eventually, the plate 18 will begin to move beneath the raised rail (FIG. 10).

(33) Referring now to FIGS. 7 and 11, through manipulation of the retracting cylinders 78 and the optionally the gripping cylinders 64, the plate 18 is raised at a gage side end 96 so that a shoulder or lip 98 of the plate engages a foot 100 of the rail 14. This step enhances the alignment of the plate 18 upon the tie 16, and relative to the rail 14.

(34) Referring now to FIGS. 8 and 12, the rail 14 is lowered upon the plate 18, which is properly aligned on the tie 16 and is ready for fastening, such as by an automatic spike driver or the like, as is well known in the art.

(35) Referring now to FIG. 13, an optional tie exchange process is depicted. The used tie 18a is extracted transversely relative to the track 12. A lifting device shown schematically at 102, such as a rotating crane, lifts the used tie 18a and rotates it away from the transverse axis “T”. A new tie 18b, located along an arc of the crane and also displaced from the axis “T”, preferably opposite the location of the used tie 18a, is available for selection by the crane and placement back along the axis “T.” The tie extraction/insertion device then inserts the tie beneath the track 12.

(36) While a particular embodiment of the present rail tie plate handling system has been disclosed herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.