Locking actuator with a collision detection system for a lift
09777755 · 2017-10-03
Assignee
Inventors
Cpc classification
F15B20/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B66B5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A locking actuator with a collision detection system for a lift is arranged to detect misalignment relative to a locking receptacle and to stop activation of the locking actuator when misalignment is detected.
Claims
1. A lift, comprising: a platform to support a load thereon and to be loaded and unloaded, the platform being movable between a first elevation and a second elevation; a lift mechanism configured to selectively raise the platform from the first elevation to the second elevation; a locking actuator carried by the platform, wherein the locking actuator comprises: a piston member extendable and retractable from a cylinder to selectively engage a locking receptacle disposed adjacent the platform at least at one of the first elevation and the second elevation; and a collision detection system to detect misalignment of the piston member relative to the locking receptacle and to automatically stop extension of the piston member when misalignment of the piston member is detected.
2. The lift of claim 1, wherein the collision detection system comprises: a shiftable portion of the locking actuator shiftable relative to the platform, wherein the shiftable portion shifts from an at-rest position to a retracted position in response to the piston member engaging a portion of the locking receptacle other than the locking receptacle; a spring arranged to urge the shiftable portion of the locking actuator toward the at-rest position from the retracted position; and a proximity switch arranged to automatically stop extension of the piston member in response to the shiftable portion of the locking actuator shifting to the retracted position from the at-rest position.
3. The lift of claim 2, wherein the cylinder is supported by the platform and arranged to shift laterally relative to the platform, the cylinder having an open end and a closed end, and the piston member disposed inside the cylinder, wherein the shiftable portion of the locking actuator comprises the cylinder.
4. The lift of claim 3, wherein the shiftable portion of the locking actuator comprises a clevis coupled to the cylinder, the clevis including a slotted opening; a hanger is fixedly coupled with the platform; and a pin is coupled to the hanger and extends through the slotted opening to support the locking actuator, wherein the clevis slides on the pin along the slotted opening when the cylinder shifts from the at-rest position to the retracted position.
5. The lift of claim 4, wherein the proximity switch is fixedly coupled with the hanger.
6. The lift of claim 5, wherein a bracket is coupled to the hanger and the proximity switch is coupled to the bracket.
7. The lift of claim 6, wherein the spring engages the bracket and the clevis to urge the cylinder toward the at-rest position.
8. The lift of claim 1, wherein the piston member comprises: a piston disposed inside the cylinder and arranged to shift axially along the cylinder in response to a fluid pressure within the cylinder; and a locking pin coupled to the piston to be extended out of and withdrawn into the open end of the cylinder by the piston in response to axial shifting of the piston.
9. The lift of claim 1, wherein the shiftable portion of the actuator comprises an engagement finger, wherein the engagement finger engages the proximity switch when the shiftable portion is in the retracted position.
10. A locking actuator with a collision detection system, comprising: a piston member extendable in a first direction from a cylinder to selectively engage a locking receptacle, the cylinder being urged in the first direction; a hanger arranged to shiftably carry the cylinder such that the cylinder can shift in a second direction opposite the first direction when the piston member engages an obstruction during extension of the piston member from the cylinder; a proximity switch arranged to be activated in response to the cylinder shifting in the second direction, wherein activation of the proximity switch automatically stops extension of the piston member from the cylinder.
11. The locking actuator of claim 10, further comprising a spring arranged to urge the cylinder in the first direction.
12. A locking actuator with a collision detection system, comprising: a cylinder; a piston member disposed inside the cylinder to be extendable and retractable from the cylinder to selectively engage a locking receptacle; a clevis coupled to the cylinder, the clevis having a slotted opening; a hanger to be coupled to a platform; a pin coupled to the hanger and extending through the slotted opening, wherein the pin slides within the slotted opening to allow the cylinder to shift relative to the hanger from an at-rest position to a retracted position; a spring arranged to urge the cylinder toward the at-rest position from the retracted position; and a proximity switch arranged to be activated in response to the cylinder shifting to the retracted position; wherein activation of the proximity switch automatically stops extension of the piston member from the cylinder.
13. The locking actuator with a collision detection system of claim 12, wherein the cylinder is operatively connected to a pressurized fluid to extend and retract the piston member from the cylinder, wherein the pressurized fluid develops a maximum extending force in the cylinder to extend the piston member, wherein the spring develops a maximum spring force on the cylinder to urge the cylinder toward the at-rest position, and wherein the maximum extending force is greater than the maximum spring force.
14. The locking actuator with a collision detection system of claim 13, wherein the cylinder has an open end and a closed end, the piston member is extendable and retractable through the open end, and the clevis is coupled to the closed end.
15. The locking actuator with a collision detection system of claim 13, wherein the piston member comprises a piston disposed inside the cylinder and arranged to shift axially along the cylinder in response to a fluid pressure within the cylinder, and a locking pin coupled to the piston to be extended out of and withdrawn into the open end of the cylinder by the piston in response to axial shifting of the piston.
16. The locking actuator with a collision detection system of claim 13, further comprising a bracket coupled to the hanger, wherein the proximity switch is coupled to the bracket.
17. The locking actuator with a collision detection system of claim 13, further comprising a bracket coupled to the hanger, wherein the spring engages the bracket and the clevis to urge the cylinder toward the at-rest position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(22) Still referring to
(23) Locking receptacles 150, 152 are positioned on each of the support columns 140, 142 at the upper level 114. As more clearly shown in
(24) Referring again to
(25) In this embodiment, because the receptacles 150, 152 are fixed to the support columns 140, 142, respectively, and the tops of the support columns 140, 142 are fixed to the support structure 148 at the upper level 114, the interlocking of the piston members 194 with the respective receptacles 150, 152 also prevents the platform 110 from displacing horizontally away from the support structure 148. For example, in one embodiment, the locking actuators 190, 192 are positioned so that the cargo passes between the locking actuators 190, 192 when the cargo is loaded/unloaded from the platform 110 at the upper level 114. This configuration of the locking actuators 190, 192 inhibits the platform 110 from swaying due to lateral forces exerted by movement of the cargo on and off of the lift platform 110 because lateral movement of the piston members 194 is prevented by the receptacles 150, 152, which effectively retain the piston members 194 in position.
(26) Generally, during a raising operation of the lift 100, an operator depresses and optionally holds an “UP” button on a control panel (not illustrated) associated with the lift 100. This causes a controller to energize a hydraulic pump that supplies the lift actuator 134 with pressurized hydraulic fluid. The lift actuator 134 exerts pressure on the lift mechanism 126 thereby causing the lift mechanism 126 to elongate and push the platform 110 in the upward direction along the lift path P. The platform 110 keeps moving upward until it triggers an upper travel limit sensor. The upper travel limit sensor is positioned so that the platform 114 overshoots the upper level 114 by a small distance (e.g., in a range of approximately 0.25 inches to approximately 1.5 inches), but so that the piston members 194 of the actuators 190, 192 are substantially aligned with the locking receptacles 150, 152. The controller then causes the two locking actuators 190, 192 to extend their respective piston members 194 through the respective openings 174 in the locking receptacles 150, 152. When fully extended, the piston members 194 trigger an electronic position sensor assembly arranged to sense when the piston members 194 are fully or properly extended into the locking receptacles and/or to sense when the piston members 194 are properly seated on the seating surfaces 180. As shown in
(27) With the piston members 194 fully extended, the controller then operates the lift actuator 134 to lower the platform 110 until the piston members 194 become seated on the seating surfaces 180. As the piston members 194 are lowered onto the seating surfaces 180, the axial ends of the piston members 194 slide out of contact with the pivoting sensor arms 204 of the position sensors 200, which in turn allows the springs to automatically bias the sensor arms 204 back into the at-rest position illustrated in
(28) During a lowering operation, the operator depresses and optionally holds a “DOWN” button on the control panel. Initially, the platform 110 moves in the upward direction until each of the piston members 194 triggers the position sensor 200 located within the respective locking receptacles 150, 152. That is, as mentioned, the pivoting sensor arms 204 of the position sensors 200 will have returned to their home positions depicted in
(29) In another exemplary arrangement, the functionality of the single position sensor 200 in the electronic position sensor assembly may be divided into multiple electronic sensors in communication with the controller. For example, in another arrangement, the electronic position sensor assembly a first position sensor that may be provided to detect when the piston member 194 is properly extended into the locking receptacle 150 or 152, and a second position sensor that may be provided to detect when the piston member 194 is properly seated on the seating surface 180. The controller receives signals from the position sensor 200 or position sensors and controls movement of the lift as described herein based on the received signals.
(30) In the present embodiment, the support columns 140, 142 are not utilized as guide rails to keep the platform 110 from deviating from the lift path P. The platform 110 is free from contact with the support columns 140, 142 as the platform 110 travels along the lift path P. It is only when the platform 110 is locked into position at the upper level 114 that the platform 114 becomes operatively engaged to the support columns 140, 142 and support structure 148. Other embodiments of the lift 100 can be arranged differently, for example, with the support columns 140, 142 having tracks that receive rollers attached to the sides of the platform 110 to guide the platform along the lift path P.
(31) Additionally, while the foregoing disclosure focuses on fixing the platform 110 only at a single elevated height (i.e., the upper level 114 of the support structure 148), the system could also be configured to lock the platform at multiple heights to multiple different support structures such as floors, mezzanines, or otherwise.
(32) Further yet, while the locking system has been disclosed as including piston members 194 that cooperate with receptacles 150, 152, other types of locking systems could be used to accomplish similar objectives without necessarily departing from the scope of the disclosure.
(33) Further still, while the disclosed configuration includes the receptacles 150, 152 fixed to vertical support columns 140, 142 that extend from the floor surface 120 up to the upper level 114, where they are fixed to the support structure 148, alternative configurations could foreseeably include the receptacles 150, 152 being fixed directly to the support structure 148 at the upper level 114. In this type of configuration, it is possible that no vertical support columns 140 or 142 would be needed.
(34) The platform 110 is preferably held in a horizontally fixed orientation, i.e., not capable of pivoting or tilting or being pivoted or tilted from its fixed orientation at all times, at least when the piston members 194 are securely resting on their respective seating surfaces 180. More preferably, the platform 110 is held in its horizontally fixed orientation at all positions between the lowered position and the raised position. The lift mechanism 126 is connected to the platform 110 in such a manner that the platform 110 is not able to pivot or tilt when the platform 110 is locked into position at the upper level by means of interaction between the piston members 194 and the locking receptacles 150, 152, as described above. For example, in the exemplary arrangement of the figures, the scissor links 130 are pivotably connected to pivot about one or more axes 220. The axes 220 are all oriented parallel to each other in a single direction. In comparison, the locking receptacles 150, 152 are oriented along a second axis 222, which is not parallel to the axes 220. Preferably, the axes 220 are all oriented horizontally and aligned in a front-to-back orientation, as depicted in
(35) Turning now to
(36) As best seen in
(37) The lift mechanism 258 may be any lift mechanism suitable for raising and lowering the platform 256 under a given set of requirements. For example, the lift mechanism 258 may be the scissors-type lift mechanism 126 or any of the lift mechanisms disclosed herein. The lift mechanism may be arranged and configured to selectively raise and/or lower the platform 110 between two or more different elevations in response to control signals in any way described herein and/or known in the art.
(38) As best seen in
(39) In the present example, the locking actuator 252 includes a cylinder 260 having a closed end 262 and an open end 264. In the present arrangement, the closed end 262 is closed with a cap 266 that is welded or otherwise permanently attached to the left end of the cylinder 260 so as to close the closed end 262 of the cylinder 260. However, the closed end 262 may be closed with other closure, such as an end wall that is either removable or non-removable from the cylinder. The open end 264 is defined by a threaded collar 267, having external threads, which is threaded into the opposite end of the cylinder 260. The threaded collar 267 is thereby removably coupled to the cylinder 260 for ease of assembly and/or later future servicing of internal components inside the cylinder 260. However, in other arrangements, the open end 264 may not include the threaded collar 267, but may have a permanently coupled end-piece or may be formed by the end of the cylinder 260 itself without a separate collar piece. The piston member includes a piston 194 that sealingly and slidingly engages the interior wall of the cylinder 260, for example with a first seal 268, and a locking pin 195 that extends laterally from the piston 194 toward the open end 264. A second seal 268 disposed near the open end 264 forms a seal between the inner wall of the cylinder 260 and the locking pin 195. First and second fluid ports 205 through the wall of the cylinder 260 are disposed on opposite axial sides of the piston 194 along the length of the cylinder 260. Thus, when fluid is pumped into the left fluid port 205 and pumped out of the right fluid port 205, increased fluid pressure to the left of the piston 194 urges the piston 194 to the right and thus extends the nose of the locking pin 195 out of the open end 264 of the cylinder 260. Similarly, pumping fluid into the right fluid port 205 and pumping fluid out of the left fluid port 205 urges the piston 194 to the left and thus retracts the nose end of the locking pin 194 back into the cylinder through the open end 264. The fluid for activating the piston member may be any suitable fluid, such as air, oil, water, or other similar fluid. Thus, the locking actuator 252, in some arrangements, is a hydraulic locking actuator, as previously described herein. The locking actuator 252 may optionally include a pressure switch 206, as described previously herein.
(40) The collision detection system 254 includes a shiftable portion of the locking actuator, a spring 270, and a proximity switch 272. The shiftable portion of the locking actuator is shiftable, such as laterally relative to the support columns 140 and 142, relative to the platform 256. The shiftable portion of the locking actuator can shift from an at-rest position, as shown in each of
(41) The spring 270 and the proximity switch 272 are maintained in a fixed position relative to the platform 256 such that the shiftable portion of the locking actuator 252 also shifts relative to the proximity switch 272 while the spring 270 urges the shiftable portion toward the at-rest position shown in the drawings. In the exemplary arrangement of the drawings, a bracket 284 is fixedly coupled to the hangers 278, and the proximity switch 272 is carried by the bracket 284. In this arrangement, the bracket 284 is U-shaped with left and right arms coupled to respective left and right hangers 278 with the pin 280 so as to extend axially away from the cylinder 260 and the clevis 274, and a base portion connected to the opposite ends of the arms is spaced longitudinally away from the end of the clevis 274. The spring 270 is disposed between and engages the base portion of the bracket 284 and the end of the clevis 274, thereby urging the clevis 274 and thus the cylinder 260 into the at-rest position, which, as seen in
(42) As best seen in
(43) In one exemplary arrangement, the locking actuator 252 is in the form of a hydraulic cylinder that develops approximately 750 pounds of hydraulic force during the extension cycle to extend the locking pin 195 out of the open end 264 of the cylinder 260. The rate of extension of the locking pin 195 is relatively slow, for example, having an extension cycle with a period of approximately 2-5 seconds or more to extend the locking pin 195 approximately 1-2 inches. In contrast, the spring 270 has a preload force urging the cylinder 260 toward the nose of the locking pin 195 of approximately 100-150 pounds spring force. The slotted opening 282 in the clevis 274 is approximately one quarter inch long from the left end to the right end. The cylinder 260 is not secured or fixedly attached to the hanger 276. Therefore, because the spring force is less than the hydraulic force developed by the hydraulic cylinder, when the nose of the locking pin 195 engages an obstruction, such as the external wall 176 of the locking receptacle 150, the cylinder 260 can slide for example up to one quarter inch laterally away from the nose of the locking pin 195 (to the left as seen in
(44) While the present disclosure has been described with respect to certain embodiments, it will be understood that variations may be made thereto that are still within the scope of the appended claims.