Flexible antenna and method of manufacture
09780434 · 2017-10-03
Assignee
- University Of South Florida (Tampa, FL)
- Raytheon Company (Waltham, MA)
- The United States of America Administrator of NASA (Washington, DC, US)
Inventors
- Thomas Weller (Lutz, FL)
- David Cure (Tampa, FL, US)
- Paul A. Herzig (St. Petersburg, FL, US)
- Felix Miranda (Olmsted Falls, OH, US)
Cpc classification
H01Q15/002
ELECTRICITY
International classification
Abstract
A flexible microwave antenna having a “fish-scale” ground plane is provided. The approach represents a significant advance in the combined thickness and flexibility that can be achieved, especially when using relatively thick substrates which are important for optimum antenna performance. An increase in gain was observed when bent in a positive radius of curvature and further reduction of back radiation.
Claims
1. An antenna assembly comprising: a first flexible dielectric substrate comprising a planar antenna fabricated on a first surface of the first flexible dielectric substrate; a second flexible dielectric substrate comprising a frequency selective high impedance surface fabricated on a first surface of the second flexible dielectric, the first surface of the second flexible dielectric substrate bonded to a second surface of the first flexible dielectric substrate; and an overlapping conductor ground plane comprising a plurality of overlapping conductive plates and each of the plurality of overlapping conductive plates comprising a first portion bonded to the second surface of the second flexible dielectric substrate and a second portion not bonded to the second surface of the second flexible dielectric substrate, wherein the second portion of each of the plurality of overlapping conductive plates is positioned to overlap another of the plurality of conductive plates having a first portion bonded to the second surface of the second flexible dielectric substrate to form the overlapping conductor ground plane.
2. The antenna assembly of claim 1, wherein the first flexible dielectric substrate comprises polydimethylsiloxane (PDMS).
3. The antenna assembly of claim 1, wherein the second flexible dielectric substrate comprises polydimethylsiloxane (PDMS).
4. The antenna assembly of claim 1, wherein the planar antenna is a planar dipole antenna.
5. The antenna assembly of claim 1, wherein the planar antenna is a planar bowtie dipole antenna.
6. The antenna assembly of claim 1, wherein the planar antenna further comprises: a radiating element; a first end of two coplanar strips coupled to the radiating element; a microstrip-to-coplanar balun coupled to a second end of the two coplanar strips; and a microstrip transmission line coupled to the microstrip-to-coplanar balun.
7. The antenna assembly of claim 1, wherein the first flexible dielectric substrate further comprises a balun ground plane fabricated on a second surface of the first flexible dielectric substrate, the balun ground plane positioned opposite the microstrip transmission line and the microstrip-to-coplanar balun.
8. The antenna assembly of claim 1, wherein the overlapping conductor ground plane is positioned opposite the radiating element and the coplanar strips.
9. Then antenna assembly of claim 1, wherein the frequency selective high impedance surface formed on the first surface of the second flexible dielectric substrate is positioned opposite the radiating element and the coplanar strips.
10. The antenna assembly of claim 1, wherein the frequency selective high impedance surface formed on the first surface of the second flexible dielectric substrate comprises a periodic array of voltage controlled varactor elements.
11. The antenna assembly of claim 1, wherein the frequency selective high impedance surface formed on the first surface of the second flexible dielectric substrate comprises a plurality of interdigital barium strontium titanate (BST) varactor-tuned unit cells.
12. The antenna assembly of claim 1, wherein each of the plurality of overlapping conductive plates of the overlapping conductor ground plane comprises a liquid crystal polymer (LCP) substrate having a continuous metal layer on a first side of the LCP substrate and a partially removed metal layer on a second side of the LCP substrate to expose a portion of LCP substrate, wherein the exposed portion of the LCP substrate of each of the plurality of overlapping conductive plates is the first portion of each of the plurality of overlapping conductive plates that is bonded to the second surface of the second flexible dielectric substrate.
13. An antenna assembly comprising: a first flexible dielectric substrate comprising a planar dipole radiating element and a microstrip-to-coplanar strip balun positioned on a first surface of the first flexible dielectric substrate and a balun ground plane positioned on a second surface of the first flexible dielectric substrate, the balun ground plane positioned opposite the balun; a second flexible dielectric substrate comprising a frequency selective high impedance surface formed on a first surface of the second flexible dielectric substrate and, the first surface of the second flexible dielectric substrate bonded to a second surface of the first flexible dielectric substrate and positioned opposite the planar dipole radiating element; and an overlapping conductor ground plane positioned opposite the planar dipole radiating element, the overlapping conductor ground plane comprising a plurality of overlapping conductive plates and each of the plurality of overlapping conductive plates comprising a first portion bonded to the second surface of the second flexible dielectric substrate and a second portion not bonded to the second surface of the second flexible dielectric substrate, wherein the second portion of each of the plurality of overlapping conductive plates is positioned to overlap another of the plurality of conductive plates having a first portion bonded to the second surface of the second flexible dielectric substrate to form the overlapping conductor ground plane.
14. The antenna assembly of claim 13, further comprising two coplanar strips coupled between the planar dipole radiating element and the microstrip-to-coplanar strip balun and a microstrip transmission line coupled to the microstrip-to-coplanar balun.
15. The antenna assembly of claim 13, wherein the first flexible dielectric substrate and the second flexible dielectric substrate comprise polydimethylsiloxane (PDMS).
16. A method of manufacturing an antenna assembly, the method comprising: fabricating a planar dipole radiating element and a microstrip-to-coplanar strip balun positioned on a first surface of a first flexible dielectric substrate and fabricating a balun ground plane on a second surface of the first flexible dielectric substrate, wherein the balun ground plane is positioned opposite the balun; fabricating a frequency selective high impedance surface formed on a first surface of a second flexible dielectric substrate; bonding the first surface of the second flexible dielectric substrate to a second surface of the first flexible dielectric substrate, wherein the second flexible dielectric substrate is positioned opposite the planar dipole radiating element; and bonding a first portion of each of a plurality of overlapping conductive plates to a second surface of the second flexible dielectric substrate and positioning a second portion of each of the plurality of overlapping conductive plates to overlap another of the plurality of conductive plates having a first portion bonded to the second surface of the second flexible dielectric substrate to form an overlapping conductor ground plane, wherein the second portion of each of the plurality of overlapping conductive plates is not bonded to the second surface of the second flexible dielectric substrate and wherein the overlapping conductor ground plane is positioned opposite the planar dipole radiating element.
17. The method of claim 16, further comprising fabricating two coplanar strips coupled between the planar dipole radiating element and the microstrip-to-coplanar strip balun and a microstrip transmission line coupled to the microstrip-to-coplanar balun on the first surface of the first flexible dielectric substrate.
18. The antenna assembly of claim 16, wherein the first flexible dielectric substrate and the second flexible dielectric substrate comprise polydimethylsiloxane (PDMS).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(26) In various embodiments, the present invention provides a flexible, low profile, dipole antenna backed with a frequency selective surface (FSS) and overlapping metallic plates on the ground plane to improve the flexibility of the structure.
(27) With reference to
(28) The flexible antenna 100 further includes a first flexible dielectric substrate 105 positioned below the first substrate 110, wherein the first flexible dielectric substrate 105 has a first surface bonded to the second surface of the first substrate 110. In a particular embodiment, the first flexible dielectric substrate 105 is a polydimethylsiloxane (PDMS) substrate.
(29) The flexible antenna 100 further includes a second substrate comprising a tunable frequency selective (FSS) or a tunable high impedance surface (HIS) 145 positioned below the flexible dielectric substrate 105. The frequency selective high impedance surface 145 may include a periodic array of FSS elements 150 and variable reactance devices 155. The first surface of the frequency selective high impedance surface 145, comprising the FSS elements 150, is bonded to the second surface of the first flexible dielectric substrate 105 and the second surface of the frequency selective high impedance surface 145 is bonded to the first surface of a second flexible dielectric substrate 160. In a particular embodiment, the frequency selective high impedance surface 145 is fabricated on a liquid crystal polymer (LCP) substrate and the second flexible dielectric substrate 160 is a polydimethylsiloxane (PDMS) substrate.
(30) The flexible antenna 100 further includes an overlapping conductor ground plane 165 bonded to a second surface of the second flexible dielectric substrate 160. In one embodiment, the overlapping conductor ground plane 165 includes a plurality of overlapping conductive plates. The overlapping conductive plates of the overlapping conductor ground plane 165 provide the desired flexibility in the ground plane for the planar dipole antenna 120, thereby providing a flexible multilayer antenna structure wherein the rigidity of the antenna is dramatically reduced.
(31) In a particular embodiment, the antenna 100 is fed with a microstrip-to-coplanar strip balun 125 and uses two 2.4 mm-thick flexible dielectric substrate layers 105, 160, resulting in a total antenna thickness of ˜λ/24 at the operational central frequency of 2.4 GHz.
(32) With reference to
(33) The flexible antenna 200 further includes a second flexible dielectric substrate 245 comprising a tunable frequency selective (FSS) or a tunable high impedance surface (HIS) 250 positioned below the first flexible dielectric substrate 205. The frequency selective high impedance surface 250 may include a periodic array of FSS elements and variable reactance devices 255. The frequency selective high impedance surface 250 is positioned on a first surface of the second flexible dielectric substrate 245 and the first surface of the second flexible dielectric substrate 245 is bonded to a second surface of the first flexible dielectric substrate 205. In a particular embodiment, the second flexible dielectric substrate 245 having the frequency selective high impedance surface 250 is a polydimethylsiloxane (PDMS) substrate. In this embodiment the PDMS substrate 245 is compatible with the pattering process required for forming the periodic array of FSS elements 250.
(34) The flexible antenna 200 further includes an overlapping conductor ground plane 265 bonded to a second surface of the second flexible dielectric substrate 260. In one embodiment, the overlapping conductor ground plane 265 includes a plurality of overlapping conductive plates. The overlapping conductive plates of the overlapping conductor ground plane 265 provide the desired flexibility in the ground plane for the planar dipole antenna 220, thereby providing a flexible multilayer antenna structure wherein the rigidity of the antenna is dramatically reduced.
(35) In a particular embodiment, the antenna 200 is fed with a microstrip-to-coplanar strip balun 225 and uses two 2.4 mm-thick flexible dielectric substrate layers 205, 260, resulting in a total antenna thickness of ˜λ/24 at the operational central frequency of 2.4 GHz.
(36) With reference to
(37) Three different scenarios are depicted with reference to
(38) With reference to
(39) Another challenge of antenna design is reducing the losses caused by the series resistance of the barium strontium titanate (BST) varactors making up the tunable devices in the frequency selective high impedance surface 145, while using a relatively thin substrate. Full wave analysis of the unit cells using Ansoft HFSS predicts that the series resistance of a varactor has less negative impact on the antenna performance as the substrate thickness is increased. However, increasing the substrate thickness also increases the rigidity, as previously described.
(40) A reconfigurable frequency selective surface (FSS) or tunable high impedance surface (HIS) can include tunable elements. For example, resonant circuits can be used to provide interconnections that are equivalent to open switches at one frequency, and equivalent to closed switches at another frequency. For example, a first pattern of interconnected conducting patches can be obtained at a first frequency, and a second pattern of interconnected conducting patches can be obtained at a second frequency. The frequency-dependent properties of a resonance frequency can be modified using a tunable capacitor and/or tunable inductor. Hence, the pattern of effective electrical interconnections at a given frequency can be modified by changing the resonance frequency of resonant circuits. A transistor or other device (such as a digital or analog integrated circuit) can also be used to control an electric signal provided to one or more tunable elements, for example a tunable capacitor, so as to adjust the characteristics of the tunable element.
(41) A variety of tunable elements or combinations of tunable elements can be used in a reconfigurable FSS, HIS, or artificial magnetic conductor (AMC) and/or also within a reconfigurable antenna. These include tunable capacitors and/or inductors, variable resistors, or some combination of tunable elements. A control electrical signal sent to a tunable element within an AMC backplane or portion thereof can be correlated with an electrical signal sent to a radiative element of an antenna (for example, a frequency tuning element). Approaches to tunable capacitors include MEMS devices, tunable dielectrics (such as ferroelectrics or BST materials), electronic varactors (such as varactor diodes), mechanically adjustable systems (for example, adjustable plates, thermal or other radiation induced distortion), other electrically controlled circuits, and other approaches known in the art. Resistive elements can also be switched in and out of a reconfigurable conducting pattern or associated tuned circuit (such as described above) so as to provide controllable bandwidth, loss, or other electrical parameter.
(42) In a particular embodiment, the flexible material selected for the first flexible dielectric substrate and the second flexible dielectric substrate of the antenna assembly is polydimethylsiloxane (PDMS) mixed with ceramic loading to achieve miniaturization. In a specific embodiment, the PDMS type selected is Sylgard 184 from Dow Corning which has been widely used for microwave applications. The ceramic powder used for loading the PDMS is the ultra-low fire UFL990 from Ferro Corp, which is a high dielectric constant (˜90), small particle size (0.4 μm) and low loss material. Prior to implementing the multi-layer antenna design, the high frequency electrical properties of the materials were determined using Agilent's 85070D dielectric probe kit.
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(44) In the alternative embodiment, shown in
(45) The FSS 145 and antenna substrate 110 were then cured at ambient temperature over a leveled optical table to maintain a uniform height and to avoid an increment on the Young's modulus of the material. The maximum variation allowed for the substrate height is ˜±0.1 mm to minimize possible changes in the frequency response.
(46) Simulations of the magnitude of the reflection coefficient (Γ) of a unit cell using different substrate losses and two different substrate heights are depicted in
(47) To validate the impact on the antenna gain due to variations on the FSS height, three FSS's with different substrate heights were fabricated with SMD chip capacitors (equivalent series resistance, ESR=˜0.5Ω). In these embodiments, all three FSS's consisted of 30 unit cells and 25 chip capacitors and they were designed to operate at ˜2.4 GHz, but built with substrates thicknesses of 2.0 mm, 2.3 mm and 2.5 mm and capacitance values of 1.2 pF, 0.7 pF and 0.5 pF, respectively. S.sub.11 of the antenna backed with the three capacitive loaded FSS's are shown in
(48) The capacitive loaded frequency selective high impedance surface 145 fabricated on the second substrate is shown with reference to
(49) To design the tunable FSS, simulations of the phase and the magnitude of the reflection coefficient (Γ) of a unit cell were performed. The capacitance was varied from 1 pF to 1.5 pF to correspond with the approximate measured tunable range of the BST varactors and the FSS thickness of ˜2.4 mm was assumed. The results shown in
(50) As shown with reference to
(51) The FSS's 145 ground plane 165 has overlapping metallic plates instead of a continuous metal layer to improve flexibility.
(52) In a specific embodiment, the metal plates 1100 are fabricated by keeping the copper on one side of the LCP and patterning the other side using photolithography. In this embodiment, the copper is partially removed on the side to be bonded to the flexible dielectric substrate 165, to overlap the plates and have an electrical connection, and bonded to the PDMS (polydimethylsiloxane). The overlapping distance among metal plates is approximately between 1-2 mm. Following the copper removal, SU-8 photoresist was spun onto the LCP and patterned into a square grid to increase the flexibility of the metal plates. In this embodiment, the LCP was prepared for bonding using APTES (3-Aminopropyl) triethoxysilane and the squares were cut with a precision scalpel. The LCP squares and PDMS were aligned with respect to each other and pressed together in a vacuum oven at 70° C. for 3 minutes to create a permanent bond between the two materials.
(53) In the alternative embodiment illustrated in
(54) Measured S.sub.11 data for the antenna when applying a common bias voltage of 0 and ±50 V to the DC bias ports are shown in
(55) The E-plane radiation patterns of the antenna for different bias voltages are shown in
(56) The gains of the antenna 100 backed with an FSS 145 using a continuous and a fish scale ground plane 165 were compared to each other. The continuous ground plane case was obtained by covering the fish scales with adhesive copper tape. The measured gain for the fish scale case was −0.86 dBi at 2.4 GHz for a 0V input bias and for the continuous case the gain was 0.4 dBi. This represents a ˜1.3 dB gain reduction when using the fish-scale metal layer instead of a continuous ground. The low gain in both cases may be attributed to the material losses and variations on the FSS height. The simulated antenna gain at broadside obtained with Ansoft HFSS using a continuous ground plane is approximately 1.6 dBi at 2.4 GHz; however the 0.04 loss tangent of the SU8-5 bond layer and possible variations of the substrate height were not included in the model to reduce the computational requirements.
(57) As previously described, a styrofoam cylinder of 50 mm radius r was used to perform the bending tests for the antenna 100. The angle of curvature θ was determined using the formula which defines the central angle whose vertex is the center of a circle (L=64 mm).
(58) It will be seen that the advantages set forth above, and those made apparent from the foregoing description, are efficiently attained and since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(59) It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.