Structured Firearm Barrel
20220049918 · 2022-02-17
Inventors
Cpc classification
F41A21/482
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A21/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41A21/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A barrel having a monolithic body, formed of an elongate structure extending from a breach end to a muzzle end; a projectile bore extending from a projectile chamber to the muzzle end; and a sleeve material positioned around at least a portion of the barrel to encompass at least a portion of the barrel, wherein the sleeve material includes filler particles embedded or dispersed within the sleeve material.
Claims
1. A structured barrel, comprising: a monolithic body comprising an elongate structure extending from a breach end to a muzzle end; a projectile bore extending from a projectile chamber to said muzzle end; one or more elongate recesses formed in said body; and a sleeve positioned around at least a portion of said barrel to encompass at least a portion of said barrel and at least a portion of said one or more elongate recesses.
2. The structured barrel of claim 1, wherein said projectile bore comprises a single projectile bore.
3. The structured barrel of claim 1, wherein said breach end comprises external threads.
4. The structured barrel of claim 1, wherein at least a portion of said muzzle end comprises external threads.
5. The structured barrel of claim 1, wherein said one or more elongate recesses are formed so as to extend from a shoulder formed proximate said muzzle end.
6. The structured barrel of claim 1, wherein each of said one or more elongate recesses are substantially tubular or cylindrical, with a substantially circular, rectangular, square, or triangular cross-sectional profile.
7. The structured barrel of claim 1, wherein said one or more elongate recesses are arranged in a radial pattern, at spaced apart locations, around said projectile bore.
8. The structured barrel of claim 1, wherein said elongate recesses are arranged at a consistent distance from said projectile bore.
9. The structured barrel of claim 1, wherein said elongate recesses are arranged at various or alternating distances from said projectile bore.
10. The structured barrel of claim 1, wherein said elongate recesses are formed so as to have a longitudinal axis that is parallel or substantially parallel to a longitudinal axis of said projectile bore.
11. The structured barrel of claim 1, wherein a plurality of apertures formed through said body of said barrel, wherein at least two of said plurality of apertures provide fluid communication between an exterior of said barrel and at least one of said one or more elongate recesses.
12. The structured barrel of claim 1, wherein said one or more elongate recesses are arranged in a substantially spiral arrangement along at least a portion of said barrel.
13. The structured barrel of claim 1, wherein each of said one or more elongate recesses extends from said open end, along one or more side walls, to a bottom wall.
14. The structured barrel of claim 13, wherein at least a portion of said side walls of each of said one or more elongate recesses includes at least some internal threads, stippling, surface preparation, coating, or texturing.
15. The structured barrel of claim 1, wherein a plurality of raised ridges, a plurality of recessed grooves, stippling, knurling, an exterior surface finish, coating, and/or texture element is provided on at least a portion of an exterior surface of said barrel.
16. A structured barrel, comprising: a monolithic body comprising an elongate structure extending from a breach end to a muzzle end; a projectile bore extending from a projectile chamber to said muzzle end; and a sleeve material positioned around at least a portion of said barrel to encompass at least a portion of said barrel, wherein said sleeve material includes filler particles embedded or dispersed within said sleeve material.
17. The structured barrel of claim 16, wherein said sleeve material is applied to at least a portion of an exterior surface of said barrel.
18. The structured barrel of claim 16, wherein at least some of said filler particles extend from an outer surface of said sleeve material.
19. The structured barrel of claim 16, wherein at least some of said filler particles are removed from said sleeve material to form voids in an outer surface of said sleeve material.
20. A structured barrel, comprising: a monolithic body comprising an elongate structure extending from a breach end to a muzzle end; a projectile bore extending from a projectile chamber to said muzzle end; and a sleeve material applied around at least a portion of said barrel to encompass at least a portion of said barrel, wherein said sleeve material includes a plurality of filler particles embedded or dispersed within said sleeve material, and wherein at least some of said filler particles extend from an outer surface of said sleeve material.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0046] As required, detailed exemplary embodiments of the presently disclosed systems, methods, and/or apparatuses are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the presently disclosed systems, methods, and/or apparatuses that may be embodied in various and alternative forms, within the scope of the presently disclosed systems, methods, and/or apparatuses. The figures are not necessarily to scale; some features may be exaggerated or minimized to illustrate details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the presently disclosed systems, methods, and/or apparatuses.
[0047] The exemplary embodiments of the presently disclosed systems, methods, and/or apparatuses will be described in detail, with reference to the following figures, wherein like reference numerals refer to like parts throughout the several views, and wherein:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE PRESENT DISCLOSURE
[0087] For simplicity and clarification, the design factors and operating principles of the barrel according to the presently disclosed systems, methods, and/or apparatuses are explained with reference to various exemplary embodiments of a barrel according to the presently disclosed systems, methods, and/or apparatuses. The basic explanation of the design factors and operating principles of the barrel is applicable for the understanding, design, and operation of the barrel of the presently disclosed systems, methods, and/or apparatuses. It should be appreciated that the barrel can be adapted to many applications where a barrel can be used.
[0088] As used herein, the word “may” is meant to convey a permissive sense (i.e., meaning “having the potential to”), rather than a mandatory sense (i.e., meaning “must”). Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the exemplary embodiments and/or elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such exemplary embodiments and/or elements.
[0089] The term “coupled”, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. The terms “a” and “an” are defined as one or more unless stated otherwise.
[0090] Throughout this application, the terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include”, (and any form of include, such as “includes” and “including”) and “contain” (and any form of contain, such as “contains” and “containing”) are used as open-ended linking verbs. It will be understood that these terms are meant to imply the inclusion of a stated element, integer, step, or group of elements, integers, or steps, but not the exclusion of any other element, integer, step, or group of elements, integers, or steps. As a result, a system, method, or apparatus that “comprises”, “has”, “includes”, or “contains” one or more elements possesses those one or more elements but is not limited to possessing only those one or more elements. Similarly, a method or process that “comprises”, “has”, “includes” or “contains” one or more operations possesses those one or more operations but is not limited to possessing only those one or more operations.
[0091] It should also be appreciated that the terms “firearm”, “firearm barrel”, “projectile tube”, and “barrel” are used for basic explanation and understanding of the operation of the systems, methods, and apparatuses of the presently disclosed systems, methods, and/or apparatuses. Therefore, the terms “firearm”, “firearm barrel”, “projectile tube”, and “barrel” are not to be construed as limiting the systems, methods, and apparatuses of the presently disclosed systems, methods, and/or apparatuses. Thus, for example, the term “barrel” is to be understood to broadly include any elongate tube or structure having at least one projectile bore formed through the tube.
[0092] For simplicity and clarification, the barrel of the presently disclosed systems, methods, and/or apparatuses will be described as being a barrel used in conjunction with a firearm, such as a rifle or carbine. However, it should be appreciated that these are merely exemplary embodiments of the barrel and are not to be construed as limiting the presently disclosed systems, methods, and/or apparatuses. Thus, the barrel of the presently disclosed systems, methods, and/or apparatuses may be utilized in conjunction with any object or device that uses a tube to restrain and guide an object or projectile.
[0093] As used herein, the word “exemplary” means “serving as an example, instance, or illustration”. The embodiments described herein are not limiting, but rather are exemplary only. It should be understood that the described embodiments are not necessarily to be construed as preferred or advantageous over other embodiments.
[0094] Turning now to the appended drawing figures,
[0095] In various exemplary embodiments, at least a portion of the breach end 14 comprises external threads 15, which allow the barrel 10 to be threadedly attached or coupled to a receiver of a firearm.
[0096] In various exemplary embodiments, at least a portion of the muzzle end 16 comprises external threads 17, which allow various muzzle devices (such as, for example, muzzle brakes, flash hiders, flash suppressors, sound suppressors, etc.) to be threadedly attached or coupled to the muzzle end 16 of the barrel 10.
[0097] It should also be appreciated that a more detailed explanation of known firearm or other barrels is not provided herein because such additional background information will be known to one of ordinary skill in the art.
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[0099] A single projectile bore 119 extends from a projectile chamber 118, along a longitudinal axis, A.sub.L, of the barrel 100, to the muzzle end 116. The inner and outer diameter of the projectile chamber 118 may be configured to any suitable size to account for various types and sizes of ammunition for varying purposes and safety concerns. The overall length of the barrel 100 is a design choice based upon the desired appearance and/or functionality of the barrel 100.
[0100] In various exemplary embodiments, at least a portion of the breach end 114 comprises external threads 115, which allow the barrel 100 to be threadedly attached or coupled to a receiver of a firearm.
[0101] In various exemplary embodiments, at least a portion of the muzzle end 116 may optionally comprise external threads 117, which allow various muzzle devices (such as, for example, muzzle brakes, flash hiders, flash suppressors, sound suppressors, etc.) to be threadedly attached or coupled to the muzzle end 116 of the barrel 100. Alternatively, the muzzle end 116 may optionally terminate without external threads 117 extending beyond the muzzle end 116.
[0102] One or more elongate recesses 120 are formed in the body 112 of the barrel 100. Each elongate recess 120 comprises an elongate hole formed so as to extend from the muzzle end 116 (or a shoulder 116′ formed proximate the muzzle end 116). Each elongate recess 120 is defined by one or more side walls 122 and a bottom wall 121 and extends from the bottom wall 121, along the one or more side walls 122, to an open end 123.
[0103] While the elongate recesses 120 are illustrated and described as being substantially tubular or cylindrical, with a substantially circular cross-sectional profile, in various exemplary, nonlimiting embodiments, each of the elongate recesses 120 may have a substantially circular, rectangular, square, triangular, or other desired profile.
[0104] In various exemplary embodiments, the elongate recesses 120 are arranged in a radial pattern so as to surround the projectile bore 119. It should be appreciated that the size, shape, depth, number, and arrangement of elongate recesses 120 within the body 112 of the barrel 100 is a design choice. For example, as illustrated most clearly in
[0105] However, it should be appreciated that the number of elongate recesses 120 may be varied, the distance between adjacent elongate recesses 120 may be varied, and the distance between the elongate recesses 120 and the projectile bore 119 may also be varied. Furthermore, in various exemplary embodiments, various or alternating elongate recesses may be formed at varying distances from the projectile bore 119.
[0106] In various exemplary, nonlimiting embodiments, the elongate recesses 120 are evenly distributed. Alternatively, the elongate recesses 120 may be unequally distributed within the body 112 of the barrel 100. The elongate recesses 120 may be disposed in a single radial pattern or by multiple radial patterns and other configurations.
[0107] In certain exemplary, nonlimiting embodiments, the elongate recesses 120 may be disposed and in number, such that they reduce the overall weight of the barrel 100 thereby allowing for the utilization of an enlarged diameter of the barrel 100. Furthermore, the elongate recesses 120 may increase the total surface area of the barrel 100, thereby facilitating increased cooling. An enlarged diameter of the barrel 100 may increase the torsional stiffness and total surface area of the barrel 100.
[0108] In certain exemplary embodiments, the elongate recesses 120 are formed so as to have a longitudinal axis that is parallel or substantially parallel to the longitudinal axis of the projectile bore 119. Alternatively, the elongate recesses 120 may be formed so as to form a wave pattern or spiral through the body 112 of the barrel 100.
[0109] Thus, the barrel 100 optionally comprises multiple radially oriented elongate recesses 120 oriented around the axis of the projectile bore 119. The elongate recesses 120 may be applied on a single radial pattern or a multiple radial pattern. The elongate recesses 120 may be parallel to the longitudinal axis, A.sub.L, of the projectile bore 119 spaced at substantially equal distance between adjacent elongate recesses 120 and the outer edge of the projectile bore 119.
[0110] In various exemplary, nonlimiting embodiments, the elongate recesses 120 may optionally provide an overall weight reduction to the barrel 100 by the removal of material from the body 112. In certain exemplary, nonlimiting embodiments the elongate recesses 120 may allow for the largest total diameter of the barrel 100 possible, which is made feasible due to the weight reduction directly attributed to the hollow elongate recesses 120.
[0111] In various exemplary, nonlimiting embodiments, the hollow elongate recesses 120 may optionally assist in increasing the torsional and sinusoidal stiffness of the barrel 100. This may be achieved because a larger total diameter barrel 100 is possible when compared to a substantially solid barrel or rod like structure of the same mass. The larger total diameter of the barrel 100 and the addition of the elongate recesses 120 may increase the strength and stiffness of the barrel 100.
[0112] In certain exemplary, nonlimiting embodiments, the elongate recesses 120 may create surfaces that will oppose each other as the elongate recesses 120 are stressed flexurally, tensionally, sinusoidally, and while in compression, thereby equalizing resultant forces from a fired projectile. In certain exemplary, nonlimiting embodiments, the elongate recesses 120 create a second stiffening structure, as the area between the elongate recesses 120 creates an “I-beam” type structure. “I-beam” type structures are known for their inherent stiffness due to their shape.
[0113] In certain exemplary, nonlimiting embodiments, the elongate recesses 120 may enhance the cooling capabilities of the barrel 100 due to an increased surface area of the barrel 100.
[0114] In certain exemplary, nonlimiting embodiments, cooling capabilities of the barrel 100 may be further enhanced by facilitating the ventilation of outside cool or ambient air in concert with evacuating the heated air within the elongate recesses 120 of the barrel 100. In certain exemplary embodiments, one or more apertures 130 are formed through the body 112 of the barrel 100 so as to provide fluid communication between the exterior of the barrel 100 and the cavity of the elongate recess 120.
[0115] In various exemplary embodiments, as illustrated most clearly in
[0116] As illustrated in
[0117] If one or more apertures 130 are included, the evacuation of air within the one or more elongate recesses 120 may be accomplished by a Venturi effect in which a fired projectile may pull outside cool air into the elongate recesses 120, via the one or more apertures 130, as the projectile exits the barrel 100.
[0118] For example, at least a portion of the air within the elongate recesses 120 may be evacuated by the firing of a projectile through the projectile bore 119. When a projectile is fired, it may pull cool air into each of the elongate recesses 120, via the one or more apertures 130, as the projectile exits the muzzle end 116 of the barrel 100.
[0119] In certain exemplary embodiments, as illustrated most clearly in
[0120] As illustrated most clearly in
[0121] In certain exemplary embodiments, as illustrated most clearly in
[0122] The surface texture 140 or 150 may increase the total surface area of the barrel 100, thereby facilitating increased cooling of the barrel 100.
[0123] The elongate recesses 120 may be disposed in alternating non-radial patterns. The elongate recesses 120 may extend longitudinally along the barrel 100 to a predetermined depth before or after the projectile chamber 118. In an exemplary embodiment, as illustrated generally to
[0124] In certain exemplary, nonlimiting embodiments, the material removed that creates the elongate recesses 120 creates a second stiffening structure in the form of one or more “I-beams”. The one or more “I-beams” are distributed around the core of the barrel 100, which further creates areas or surfaces that resist bending in a second plane. For example, as a force is applied to an un-stressed original elongate recess 120 a resultant compression zone 162 and a tension zone 163 may occur. As one side of the elongate recess 120 goes into compression when a load is applied, the other side of the elongate recess 120 may go into tension.
[0125] The elongate recesses 120 may work against one another as illustrated by elongate recess 126 and elongate recess 120″. When the edge of elongate recess 126 goes into tension, it will be impeded by the compression of elongate recess 120″. The same scenario may apply to all elongate recesses 120 across the entirety of the barrel 100.
[0126] As illustrated generally to
[0127] The elongate recesses 120 may optionally be radially disposed around the projectile bore 119. The elongate recess 120 may be disposed in alternating non-radial patterns. The elongate recess 120 may extend longitudinally along the barrel 100 to a predetermined depth before or after the projectile loading chamber. In an exemplary embodiment, the elongate recesses 120 may work against each other as resultant forces are distributed throughout the barrel 100. The elongate recesses 120 may also work in isolation as resultant forces are distributed throughout the barrel 100. The elongate recesses 120 may work in concert with each other as resultant forces are distributed throughout the barrel 100. For example, as a force is applied to an un-stressed original elongate recess 120 a resultant compression zone 162 and a tension zone 163 may occur.
[0128] As one side of the elongate recess 120 goes into compression when a load is applied the other side of the elongate recess 120 may go into tension. The elongate recesses 120 may work against one another as illustrated by elongate recess 126 and elongate recess 128. When the edge of elongate recess 126 goes into tension it will be impeded by the compression of elongate recess 128.
[0129] The same scenario may apply to all elongate recesses 120 across the entirety of the barrel 100. Elongate recesses 120 may have an interaction with one another such that the torsional stiffness of the barrel 100 is increased. Further, elongate recesses 120 may have an interaction with one another such that the flexural stiffness of the barrel 100 is increased. Elongate recesses 120 may have an interaction with one another such that the sinusoidal stiffness of the barrel 100 is increased. The elongate recesses 120 may resist a sinusoidal event because the elongate recesses 120 may hinder the propagation of a cohesive sinusoidal wave across the barrel 100.
[0130] As illustrated in
[0131] While
[0132] In certain exemplary embodiments, the elongate recesses 120 are formed so as to have a longitudinal axis that is parallel or substantially parallel to the longitudinal axis of the projectile bore 119. Alternatively, the elongate recesses 120 may be formed so as to form a wave pattern or a spiral as they extend through the body 112 of the barrel 100.
[0133] As described herein, in certain exemplary embodiments, one or more apertures 130 are formed through the body 112 of the barrel 100 so as to provide fluid communication between the exterior of the barrel 100 and the cavity of the elongate recess 120.
[0134] As illustrated in
[0135] A second series of elongate recesses 120″ are arranged so as to be spaced apart from the projectile bore 119 at a different distance than the spaced apart distance of the first series of elongate recesses 120′. Additionally, the second series of elongate recesses 120″ are arranged so as to be spaced apart from one another at a different distance than the spaced apart distance of the first series of elongate recesses 120′.
[0136] While
[0137] As illustrated in
[0138] While
[0139] In certain exemplary embodiments, the elongate recesses 120 are formed so as to have a longitudinal axis that is parallel or substantially parallel to the longitudinal axis of the projectile bore 119. Alternatively, the elongate recesses 120 may be formed so as to form a wave pattern or a spiral as they extend through the body 112 of the barrel 100.
[0140] As described herein, in certain exemplary embodiments, one or more apertures 130 are formed through the body 112 of the barrel 100 so as to provide fluid communication between the exterior of the barrel 100 and the cavity of the elongate recess 120.
[0141] As illustrated in
[0142] While
[0143] In certain exemplary embodiments, the elongate recesses 120 are formed so as to have a longitudinal axis that is parallel or substantially parallel to the longitudinal axis of the projectile bore 119. Alternatively, the elongate recesses 120 may be formed so as to form a wave pattern or a spiral as they extend through the body 112 of the barrel 100.
[0144] As described herein, in certain exemplary embodiments, one or more apertures 130 are formed through the body 112 of the barrel 100 so as to provide fluid communication between the exterior of the barrel 100 and the cavity of the elongate recess 120.
[0145] As illustrated in
[0146] A wrap or sleeve 200 is then placed around at least a portion of the barrel 100 to encompass at least a portion of the barrel 100 and form a barrel assembly 20. The intersection between the elongate recesses 120 and the inner surface of the sleeve 200 form the complete elongate recesses 120.
[0147] The sleeve 200 adds to the diameter of the barrel 100 with minimum weight penalty. In various exemplary embodiments, one or more sleeves 200 may optionally be directly added to a barrel 100 or applied to sectioned shapes applied to the barrel 100. It should be understood using dissimilar materials will further add to the resistance of the barrel 100 to move into a harmonic whip or sinusoidal motion when a firing event takes place. These dissimilar materials can be added along the entire length or as sections to manipulate vibrations nodes. Applying a sleeve 200 to an extended shape or larger outer diameter of a barrel 100 will increase the effectiveness of the sleeve 200 while negating substantially issues of adhesion and mismatched coefficients of expansion as is common with current barrel sleeves. The sleeve 200 may optionally include carbon fiber, fiber glass, Kevlar or other meshes or clothes used in conjunction with fillers. Solid sleeves 200 may optionally be formed of various metallic materials, plastics or ceramics. It should be noted that the above descriptions are general and do not limit the application of reinforcement materials as applied to a barrel 100.
[0148] In certain exemplary embodiments, the barrel 100 may optionally be deeply fluted or channeled with one or more elongate recesses 120. Each elongate recess 120 may extend the entire length of the barrel 100 or may optionally extend along a portion of the barrel 100. A sleeve 200 is placed on or around at least a portion of an outer surface of the barrel 100 such that the inner surface of the sleeve 200 contacts at least a portion of the outer surface of the barrel 100.
[0149] In various exemplary embodiments, the barrel assembly 20 may be formed by press fitting the sleeve 200 onto the barrel 100 or the sleeve 200 may be spun welded on to the barrel 100. In certain exemplary embodiments, the barrel 100 may be cooled or frozen and the sleeve 200 may be placed on to the barrel 100. As the barrel 100 warms, the sleeve 200 is shrink fit to the barrel 100. In still other exemplary embodiments, the barrel 100 may be cooled and the sleeve 200 may be warmed or heated. Once the barrel 100 and the sleeve 200 reach appropriate temperatures, the sleeve 200 is placed on the barrel 100. As the barrel 100 warms and the sleeve 200 cools, a shrink fit is created between the barrel 100 and the sleeve 200.
[0150] The material used to form the sleeve 200 may be the same material, a substantially similar material, or may optionally be dissimilar to the material used to form the barrel 100. A dissimilar material may optionally be used to change characteristics of the barrel 100 and the barrel assembly 20 by further dampening sinusoidal whip and vibrations as the two dissimilar materials would resist each other's movements due to the materials being out of vibrational phase with each other. An example may optionally be the use of a 416 stainless steel barrel 100 and an aluminum sleeve 200. In this example, the aluminum sleeve 200 would have vibrational frequencies that are much higher than the barrel 100. Alternatively, an iron infused sleeve 200 may optionally be used to deaden the vibration or harmonics of the barrel 100. Other custom or advanced materials may optionally be used to impede vibration beyond a standard metal based material. By providing a sleeve 200 around the barrel 100, the barrel assembly 20 may have an increased surface area, which allows for increased cooling. By providing increased cooling, the barrel 100 may potentially be formed of a material or materials whose properties will not allow elevated temperature or have temperature limits such that the material or materials are not typically used to form a traditional barrel, as certain levels of heat would degrade or destroy the barrel.
[0151] The material used to form the sleeve 200 may optionally be used to enhance cooling by the material used to make the sleeve 200 or using the sleeve 200 as an intermediary for attaching other materials through bonding, migrating materials between the overlapping outer surface(s) of the barrel 100 and the inner surface(s) of the sleeve 200, attractive forces, and/or chemical bonds.
[0152] The barrel sleeve 200 may optionally be used to internally produce a sound reducing feature. The area produced by the long holes, recesses, or apertures formed by the one or more elongate recesses 120 may optionally be used to create baffles to produce a suppressor within the same area of the barrel 100 thereby reducing or negating the need for attachment of a sound suppressor to the muzzle end 116 of the barrel 100.
[0153] Current suppressors are typically thin walled devices that can quickly warp, are not easily disassembled, can add considerable length to a platform such that they have to be removed for transport and add an unwieldly length to the platform. They also add weight which is nearly inversely proportional to heat performance. A heavier unit might last longer but weight is added to the system.
[0154] By using the existing structure of this barrel design essentially all items are addressed.
[0155] The chart illustrated in
[0156] These optional embodiments would also improve the potential reliability of such devices by eliminating baffle strikes and/or incorrectly mounted suppressors and increase the total area that may optionally be used for sound reduction.
[0157] In certain exemplary embodiments, a sleeve 200 may optionally be positioned around at least a portion of the barrel 100 and shrunk fit into place and then a series of loading devices or threaded structures at or proximate the muzzle end 116 or the breach end 114 of the barrel 100 and/or in other areas such as the throat in order to provide a stress load to at least a portion of the barrel 100. A stress load may optionally be placed at or proximate each end of the barrel 100. However, a third position may optionally be added at the throat. At this point the barrel 100 may optionally be stressed in two opposing directions. Using a third position at the throat area of the cartridge sets the initial stress at a neutral position. This would be similar to joints between shapes used in ultra-sonic welding. A joint that is neutral in which vibration is set in motion at 180° to each other.
[0158] Furthermore, apertures or recesses having more than one shape may optionally be formed in the barrel assembly 20, along the length of the barrel assembly 20. For example, as illustrated in
[0159] Structures can be made outside typical geometric structures. Structures may optionally be produced that are built within the base materials of the barrel 100 and/or the sleeve 200. An example would be aluminum infused with silica or even silicon. The material may optionally be sprayed onto a portion of the exterior surface 105 of the barrel 100 infused with a mix of potential secondary shapes and materials. These shapes would produce areas of heat transfer and could further impede vibration. It is well understood a cast portion of material does not vibrate the same way a forged portion of material does.
[0160] In certain exemplary, nonlimiting embodiments, as illustrated in
[0161] Alternatively, the sprayed sleeve material 400 could have filler particles 410 applied that a post process could remove, leaving voids 412 within the metal or material being used. Immersing the prepared barrel 100 in a counter solution such as water, solvents, or acids would selectively remove the filler particles 410 leaving a porous material behind. A sand blast event may optionally be used to remove a carbon based material that is normally impervious to a solution.
[0162] A material or sleeve made with this type of structure would have a drastically reduced frequency response.
[0163] The resulting barrel 100 may have 400%, or more, of increased surface area. Creating filler particles 410 to make voids 412 or directly add surface area could add thousands of percent to the cooling surface. The base structure of the barrel 100 allows materials to be used that normally cannot be employed due to their lack of structural rigidity or ability to make a structure rigid. A very coarse example would be sand: sand by itself cannot be used in a structure and needs further binders. However the binders have to have enough density in the structure to overcome the sands individual particle traits.
[0164] Furthermore, sprayed materials may optionally be used to create a surface structure of significant surface area of high heat transfer materials. An example would be a surface similar to sandpaper, with millions if not billions of surface points. Examples of a sprayed material would be applied via atmospheric plasma spray or applied via wire spray gun or twin-wire arc.
[0165]
[0166] Additionally, as illustrated in
[0167]
[0168] In certain exemplary embodiments, as illustrated in
[0169] The struts 124 are shown as an example and may optionally be placed at multiple angles on x, y and xz and yz axis. Various angles are represented by 125 of
[0170] As illustrated in
[0171] The struts 124 may comprise a material different from the materials used to form the remaining portions of the barrel 100. Because the struts 124 are formed integral to the barrel 100, the barrel 100 may optionally be formed by 3D type printing or other surface building technologies, which allow various structures of alternative materials to be formed within other materials and allow shapes of infinite style and variety. The potential shapes that could be employed within the barrel 100 or in an outer area beyond the projectile bore 119 are not all described herein, but will be understood and can be determined by a person skill in such art or by automated engineering systems driven by artificial intelligence cores.
[0172] In various exemplary embodiments, the elongate recesses 120 may optionally be parallel to the longitudinal axis of the projectile bore 119 spaced at substantially equal distance between adjacent elongate recesses 120 and the outer edge of the projectile chamber. The elongate recesses 120 may facilitate overall weight reduction by the removal of material from the barrel 100. Additionally, the elongate recesses 120 may allow for the largest total possible diameter of the barrel 100, which is made feasible due to the weight reduction directly attributed to the hollow elongate recesses 120. Stated another way, the hollow elongate recesses 120 may assist in increasing the torsional and sinusoidal stiffness of the barrel 100 because a larger total diameter is possible when compared to a substantially solid barrel 100 or rod like structure of the same mass. The larger total barrel 100 diameter and the additional elongate recesses 120 may increase the strength and stiffness of the barrel 100. Additionally, the elongate recesses 120 may create surfaces that will oppose each other as they are stressed flexurally, tensionally, and/or sinusoidally, and while in compression thereby equalizing resultant forces from a fired projectile.
[0173] According to certain exemplary embodiments, the elongate recesses 120 may enhance the cooling capabilities of the barrel 100 due to the increased surface area. The barrel 100 cooling capabilities may be further enhanced by facilitating the ventilation of outside cool air in concert with evacuating the heated air within the barrel 100. The evacuation of air within the elongate recesses 120 may be accomplished by a Venturi effect in which a fired projectile may pull outside cool air into the elongate recesses 120 as the projectile exits the barrel 100. Exterior surface finishes and textures that may increase the surface area of the gun barrel 100 stiffener apparatus and cooling system may accomplish further cooling.
[0174] While the presently disclosed systems, methods, and/or apparatuses has been described in conjunction with the exemplary embodiments outlined above, the foregoing description of exemplary embodiments of the presently disclosed systems, methods, and/or apparatuses, as set forth above, are intended to be illustrative, not limiting and the fundamental disclosed systems, methods, and/or apparatuses should not be considered to be necessarily so constrained. It is evident that the presently disclosed systems, methods, and/or apparatuses is not limited to the particular variation set forth and many alternatives, adaptations modifications, and/or variations will be apparent to those skilled in the art.
[0175] Furthermore, where a range of values is provided, it is understood that every intervening value, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within the presently disclosed systems, methods, and/or apparatuses. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and is also encompassed within the presently disclosed systems, methods, and/or apparatuses, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the presently disclosed systems, methods, and/or apparatuses.
[0176] It is to be understood that the phraseology of terminology employed herein is for the purpose of description and not of limitation. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the presently disclosed systems, methods, and/or apparatuses belongs.
[0177] In addition, it is contemplated that any optional feature of the inventive variations described herein may be set forth and claimed independently, or in combination with any one or more of the features described herein.
[0178] Accordingly, the foregoing description of exemplary embodiments will reveal the general nature of the presently disclosed systems, methods, and/or apparatuses, such that others may, by applying current knowledge, change, vary, modify, and/or adapt these exemplary, non-limiting embodiments for various applications without departing from the spirit and scope of the presently disclosed systems, methods, and/or apparatuses and elements or methods similar or equivalent to those described herein can be used in practicing the presently disclosed systems, methods, and/or apparatuses. Any and all such changes, variations, modifications, and/or adaptations should and are intended to be comprehended within the meaning and range of equivalents of the disclosed exemplary embodiments and may be substituted without departing from the true spirit and scope of the presently disclosed systems, methods, and/or apparatuses.
[0179] Also, it is noted that as used herein and in the appended claims, the singular forms “a”, “and”, “said”, and “the” include plural referents unless the context clearly dictates otherwise. Conversely, it is contemplated that the claims may be so-drafted to require singular elements or exclude any optional element indicated to be so here in the text or drawings. This statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely”, “only”, and the like in connection with the recitation of claim elements or the use of a “negative” claim limitation(s).