FATTY ACID POLYESTER DERIVATIVES OF POLYGLYCOSIDES
20170275415 · 2017-09-28
Inventors
Cpc classification
C08G59/027
CHEMISTRY; METALLURGY
C07H15/203
CHEMISTRY; METALLURGY
International classification
C08G59/32
CHEMISTRY; METALLURGY
C08G59/42
CHEMISTRY; METALLURGY
C07H15/203
CHEMISTRY; METALLURGY
Abstract
Fatty acid polyester derivatives of polyglycosides formed from a polyol having between 2 and 10 hydroxy functions, the 2 hydroxy functions or at least 2 of these hydroxy functions being bound to the anomeric carbon of a reducing carbohydrate that is identical or different for each hydroxy group and selected from the monosaccharides and disaccharides, in which at least one of the other hydroxy groups of the monosaccharide or the disaccharide is esterified by a lipid derivative bearing at least one double bond optionally originating from a vegetable or animal oil, from a mixture of vegetable or animal oils, the double bond or the at least one of the double bonds of the lipid derivative being functionalized by a group selected from the epoxy, amine, alcohol and acid groups, and use thereof in particular in reaction formulations for the production of polymer materials.
Claims
1. Fatty acid polyester derivatives of polyglycosides comprising: a polyol comprising between 2 and 10 hydroxy functions, the 2 hydroxy functions or at least 2 of these hydroxy functions being bound to the anomeric carbon of a reducing carbohydrate that is identical or different for each hydroxy group and selected from the monosaccharides and disaccharides, in which at least one of the other hydroxy groups of said monosaccharide or of said disaccharide is esterified by a lipid derivative bearing at least one double bond optionally originating from a vegetable or animal oil of from a mixture of vegetable or animal oils, the double bond or the at least one of the double bonds of said lipid derivative being functionalized by a group selected from the epoxy, amine, alcohol and acid groups.
2. The fatty acid polyester derivatives of polyglycosides according to claim 1, characterized in that they correspond to formula (I) ##STR00030## in which A and Z each represent, independently of each other, a reducing carbohydrate selected from the group of monosaccharides comprising glucose, fructose, galactose and mannose or from the group of disaccharides comprising lactose and maltose, said monosaccharides and said disaccharides being bound to —O—X—O— by their anomeric carbon initially bearing the hemiacetal OH, at least one of the other OH groups of said monosaccharide or said disaccharide being esterified by a lipid derivative bearing at least one double bond optionally originating from a vegetable or animal oil or from a mixture of vegetable or animal oils, the double bond or the at least one of the double bonds of said lipid derivative being functionalized by a group selected from the epoxy, amine, alcohol and acid groups, X represents a chemical structure bearing hydroxy functions in a compound selected from the group comprising the aliphatic (non-cyclic chains), cycloaliphatic and aromatic polyols, R.sub.i represents either a substituent, or several substituents denoted R.sub.a to R.sub.h, said substituents R.sub.a to R.sub.h, identical or different, being reducing carbohydrates selected from the group of monosaccharides comprising glucose, fructose, galactose and mannose or from the group of disaccharides comprising lactose and maltose, said monosaccharides and said disaccharides being bound to —O—X—O— by their anomeric carbon initially bearing the hemiacetal OH, at least one of the other OH groups of said monosaccharide or said disaccharide being esterified by a lipid derivative bearing at least one double bond optionally originating from a vegetable or animal oil or from a mixture of vegetable or animal oils, the double bond or the at least one of the double bonds of said lipid derivative being functionalized by a group selected from the epoxy, amine, alcohol and acid groups, m corresponding to the number of hydroxyls of the polyol from which X originated is an integer comprised between 2 and 10, and n, the number of additional reducing carbohydrates is less than or equal to m-2.
3. The derivatives according to claim 1, characterized in that X is a chemical structure bearing hydroxy groups of a polyol selected from glycerol, xylitol, phloroglucinol, erythritol, pentaerythritol, dipentaerythritol, arabitol, ribitol, sorbitol, dulcitol, mannitol, volemitol, maltitol, isomaltitol and lactitol, or a diol selected from the following diols: 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,12-dodecanediol, pentaethylene glycol, 2-butene-1,4-diol, 2-butyne-1,4-diol, 1,4-cyclohexanediol, 2,5-bis(hydroxymethyl)tetrahydrofuran, 1,4-bis(hydroxymethyl)cyclohexane, isosorbide, 2,5-bis(hydroxymethyl)furan 1,4-bis(hydroxymethyl)benzene, catechol, resorcinol, hydroquinone, 4,4′-dihydroxybiphenyl and 2,6-dihydroxynaphthalene.
4. The fatty acid polyester derivatives of polyglycosides according to claim 1, characterized in that they correspond to formula (Ia)
A-O—X—O—Z (Ia) in which A and Z each represent, independently of each other, a reducing carbohydrate selected from the group of monosaccharides comprising glucose, fructose, galactose and mannose or from the group of disaccharides comprising lactose and maltose, said monosaccharides and said disaccharides being bound to —O—X—O— by the anomeric carbon initially bearing the hemiacetal OH, at least one of the other OH groups of said monosaccharide or said disaccharide being esterified by a lipid derivative bearing at least one double bond optionally originating from a vegetable or animal oil or from a mixture of vegetable or animal oils, the double bond or the at least one of the double bonds of said lipid derivative being functionalized by a group selected from the epoxy, amine, alcohol and acid groups; and X is the chemical structure bearing hydroxy functions in a compound selected from the group comprising the aliphatic, cycloaliphatic and aromatic polyols.
5. The derivatives according to claim 1, characterized in that the lipid derivative is selected from the mono- or polyunsaturated fatty acids and the mono- or polyunsaturated fatty acid esters.
6. The derivatives according to claim 1, characterized in that A and Z, identical or different, each represent a glucose unit of formula (II) ##STR00031## in which R.sub.1, R.sub.2, R.sub.3 and R.sub.4, identical or different, each represent: either a hydrogen atom, or a —C(O)(C.sub.4-C.sub.36)alkyl group, advantageously a —C(O)(C.sub.12-C.sub.20)alkyl group, originating from a saturated fatty acid originating from a vegetable or animal oil or from a mixture of vegetable or animal oils, or a —C(O)(C.sub.4-C.sub.36)alkenyl group, advantageously a —C(O)(C.sub.12-C.sub.20)alkenyl group, originating from an unsaturated fatty acid originating from a vegetable or animal oil or from a mixture of vegetable or animal oils, said group being able to bear, after chemical functionalization of at least one of its double bonds, a functional group selected from the epoxy, amine, alcohol and acid functions, and if several double bonds are functionalized, then the functionality is identical for all the double bonds of said —C(O)(C.sub.4-C.sub.36)alkenyl group; and provided that at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 is a —C(O)(C.sub.4-C.sub.36)alkenyl group functionalized as defined previously.
7. The derivatives according to claim 1, characterized in that —X is a residue of 1,3-propanediol or a residue of hydroquinone.
8. A liquid or solid formulation comprising: at least one derivative according to claim 1 and optionally a cross-linking agent.
9. Biosourced epoxy resins comprising: the reaction product of one or more derivatives according to claim 1, with at least one cross-linking agent and optionally in the presence of at least one co-reagent selected from the glycidyl ether derivatives of biosourced epoxidized polyols.
10. A material obtained by chemical or physical modification of a formulation according to claim 8.
11. A use of a material according to claim 10 as composite matrices composites or in the manufacture of adhesives, paints, lacquers, and electrical insulation.
Description
[0096] Examples 1 to 6 and
[0097]
[0098]
[0099]
[0100]
[0101]
Example 1: General Synthesis of a Fatty Acid Polyester of Biglycosides
[0102] 1.1. Preparation of Peracetylated Biglucoside X
##STR00025##
[0103] According to the above diagram, β-D-Glucose pentaacetate (β-D-Glc(OAc).sub.5) is used as glycosyl donor. It exists commercially, or can be easily obtained by the action of acetic anhydride on glucose (according to the peracetylation technique known to a person skilled in the art). The diol is represented by the formula HO—X—OH. The glycosyl donor and the diol are solubilized in anhydrous dichloromethane (CH.sub.2Cl.sub.2). Then boron trifluoride etherate (BF.sub.3.OEt.sub.2) is added dropwise to the reaction mixture in a glycosyl donor/HO—X—OH/BF.sub.3.OEt.sub.2 molar ratio of 1:0.5:1. The reaction medium is stirred at ambient temperature for 24 h under an inert atmosphere (nitrogen). The organic phase is purified by liquid-liquid extraction with a saturated aqueous solution of sodium hydrogen carbonate (NaHCO.sub.3) then sodium chloride (NaCl). The organic phase is dried with magnesium sulphate (MgSO.sub.4) then concentrated by evaporation of the CH.sub.2Cl.sub.2 under reduced pressure. The biglucosides X (also denoted by the term bisglucosides and abbreviated to BGX) are isolated by column chromatography or by recrystallization depending on the nature of the diol.
The yields of the bisglucosides BGX and any by-products depend on the nucleophile of the diol.
[0104] 1.2. Interesterification (Ester-Ester Exchange)
[0105] The reaction involved in the synthesis of bisglucoside polyesters from fatty acids by interesterification is given in the diagram below, where R represents a lipid chain and R.sub.1 a bisglucoside
##STR00026##
[0106] The peracetylated bisglucoside X obtained in step 1.1, the fatty acid methyl ester (FAME) and 2% of Na expressed as the total mass of the mixture are mixed and interesterification is carried out at 110-120° C. for 2-6 h under a reduced pressure comprised between 0 and 667 Pa (0-5 mm Hg) in order to trap the methyl acetate formed. The acetate group:FAME molar ratio is 1:1.
[0107] On completion of the reaction, the reaction mixture is diluted while hot with hexane then neutralized with acetic acid. The organic phase is purified by liquid-liquid extraction with methanol. The Bisglucoside Polyesters with a high DS of 5-8 are isolated after evaporation of the hexane under reduced pressure. The average degree of substitution of the mixture is determined by .sup.1H NMR and MALDI.
[0108] 1.3. Functionalization of the Double Bonds
[0109] 1.3.1. Epoxidation
[0110] The fatty acid bisglucoside polyesters (BGP) having “n” moles of double bonds obtained according to step 1.2, acetic acid and Amberlite 120H resin (20% by mass of the mass of BGP) are introduced into a reactor with mechanical stirring. The acetic acid/H.sub.2O.sub.2/double bonds molar ratio is 0.5:2:1. The reaction mixture is mixed under an inert atmosphere and heated to approximately 60-70° C. in order to reduce the viscosity of the BGP and thus obtain a homogeneous mixture. Hydrogen peroxide (H.sub.2O.sub.2; 50% by mass in aqueous solution) is added dropwise. After addition, the reaction mixture is mixed for from 30 min to 4 h depending on the sought degree of epoxidation. On completion of the reaction, the reaction mixture is diluted with diethyl ether, then the resin is filtered. The mixture is purified by liquid-liquid extraction with H.sub.2O, then with a saturated aqueous solution of NaHCO.sub.3 then NaCl. The organic phase is dried with MgSO.sub.4 then evaporated under reduced pressure in order to recover the epoxidized fatty acid bisglucoside polyesters (BGPE). The isolated yields are all greater than 95%.
[0111] 1.3.2. Functionalization by Thiol-Ene Chemistry
[0112] Thermal Route
This method requires the use of an initiator (2,2′-azobisisobutyronitrile or AIBN) at a level of 0.02 eq for 3 eq. of cysteamine hydrochloride (3 eq). The latter dosed so that the [CAHC]/[C═C] molar ratio is equal to 3. The unsaturated fatty acid BisGlucoside Polyesters prepared according to the protocol of step 1.3.2, AIBN and CAHC are solubilized in a 1,4-dioxane-ethanol mixture (70-30). The reaction mixture is heated at 80° C., under stirring, for 24 hours, then filtered using a Bichner funnel. The filtrate is concentrated under vacuum then solubilized in chloroform (100 mL). The solution is washed with a saturated NaCl solution (5×350 mL). The organic phase is dried with MgSO.sub.4, then concentrated under vacuum. The yield is of the order of 70%.
[0113] Photochemical Route
[0114] In an erlenmeyer flask, the unsaturated fatty acid BisGlucoside Polyesters prepared according to the protocol of step 1.3.2, cysteamine hydrochloride (3 eq per double bond present on the lipid chain) and a photoinitiator (2,2-dimethoxy-2-phenylacetophenone, DMPA, dosed at 0.1 eq per [C═C]) are solubilized in a 1,4-dioxane/ethanol mixture (according to the mass ratio 70/30 m/m). The mixture is gently heated to a maximum temperature of 40° C. then left under mechanical stirring until the cysteamine hydrochloride is dissolved. The mixture is then poured into a photoreactor under stirring and UV irradiation for a period of time comprised between 8 and 96 h (variable according to the desired level of functionalization). The temperature is maintained at a value of 20° C. by means of a suitable coolant system. For a low conversion rate, the ethanol can be evaporated and the organic phase is washed with a saturated solution of Na.sub.2CO.sub.3. It is then placed at −20° C. for 24 h in order to recrystallize the cysteamine hydrochloride. The latter is then eliminated by filtration using a Buchner funnel (porosity frit 4). The recrystallization-filtration steps are repeated until there is no more cysteamine hydrochloride to recrystallize. The solution is then washed with a saturated Na.sub.2CO.sub.3 solution (3×150 mL). The organic phase is dried with MgSO.sub.4, then concentrated under vacuum. In order to obtain a high conversion rate, it is necessary to replace the solvents with chloroform. The organic phase is washed and isolated as previously. The conversion rate is of the order of 87 to 90%.
Example 2: Synthesis of BGH8
[0115] The BGH8 of formula:
##STR00027##
was synthesized according to the general process of Example 1 (steps 1.1 and 1.2) from glucose, hydroquinone and methyl oleate.
Example 3: Synthesis of BGH8E
[0116] This compound BGH8E of formula:
##STR00028##
is prepared by epoxidation of the BGH8 of Example 2 according to the protocol described in Example 1.3.1.
Example 4: Epoxy Resin Prepared from BGH8E and Hardener IPDA (BGHSE-IPDA)
[0117] 4.1. Preparation of the Resin
[0118] In this example, the resin is formed by the reaction mixture of the epoxy prepolymer BGH8E with a cycloaliphatic diamine, isophorone diamine (IPDA). The dosing of the prepolymer and the hardener is carried out in order to guarantee complete consumption of the reactive species. The latter requires that the total number of the amine N—H groups is equal to the total number of epoxy groups present in the medium. The BGH8E bears 8 epoxy functions per molecule while the diamine IPDA comprises 4 NH functions per molecule; the associated molar dosage is 1:2. This means that for 100 parts of BGH8E derived from biomass there are 12.7 associated parts of diamine IPDA derived from petrochemicals. The proportion of fossil carbon is therefore low. Concerning the actual mixing phase, the epoxy prepolymer BGH8E is heated to a temperature of 50° C. beforehand, in order to have a low viscosity. The diamine IPDA is liquid as from ambient temperature, but it is heated to the same temperature in order to allow it to be more easily incorporated and mixed with the prepolymer.
[0119] The diamine is poured into the prepolymer. Mechanical stirring is carried out for 5 minutes while the temperature of the BGH8-IPDA mixture is kept constant and equal to 50° C.
[0120] The reaction mixture is then poured into a suitable mould before carrying out cross-linking at a temperature comprised within the reaction range, the limits of the latter being previously determined by calorimetric analysis.
[0121] 4.2. Results of BGH8E-IPDA
[0122] The cross-linking kinetics is studied by means of isothermal rheological analyses on the reaction mixture. The results obtained at three specific temperatures on fresh mixtures are shown in
[0123] It is thus possible to carefully define the minimum cross-linking times associated with each curing temperature. The material BGH8E-IPDA has thus been produced under optimized time and temperature conditions.
[0124] Thus, after complete cross-linking with an amine hardener, BGH8E, which has 8 epoxy groups, makes it possible to obtain a material the performances of which are equivalent to those observed with an equivalent hardener with epoxidized SEFOSE11 (SEFOSE11E) of formula
##STR00029##
described in international application WO 2011/097484 and comprising 11 epoxy groups. In effect, the material BGH8E-IPDA displays a Tg of 18° C. as opposed to 22° C. for the material SEFOSE11E-IPDA.
Example 5: Epoxy Resin Prepared from BGH8E and Hardener MHHPA (BGH8E-MHHPA)
[0125] 5.1. Preparation of the Resin
[0126] In this novel example, the resin is prepared from the mixture of epoxy prepolymer BGH8E and a cross-linking agent of the anhydride type (methylhexahydrophthalic anhydride denoted by the acronym MHHPA). The dosing of the prepolymer and the hardener is carried out according to a ratio of the number of anhydride groups to the number of epoxy groups equal to 0.8 in order to avoid the residual presence of carboxylic acid functions detrimental to the physico-chemical properties of the material. At the molar level, this means dosing 6.4 moles of anhydride functions for one mole of BGH8E. In terms of mass proportions, for 100 parts of BGH8E there are associated 40.1 parts of anhydride MHHPA. 0.4 part of catalyst of the 2-methyl-imidazole type is added to the reaction mixture.
[0127] As regards the actual mixing phase, the epoxy prepolymer BGH8E is heated to a temperature of 50° C. beforehand, in order to have a low viscosity. Although liquid as from ambient temperature, the liquid anhydride is heated to the same temperature in order to allow it to be better incorporated and to facilitate its mixing with the prepolymer.
[0128] The anhydride is thus added to the prepolymer, then mechanical stirring is carried out for 5 minutes at a constant temperature equal to 50° C. The catalyst is finally added and the mixture is mechanically stirred for one more minute.
[0129] After determining the optimum cross-linking conditions according to the same protocol as that presented in Example 4, the reaction medium is placed in a thermal chamber in order to polymerize.
[0130] 5.2. Results of BGH8E-MHPPA
[0131] The material based on BGH8E displays thermomechanical characteristics far superior to those recorded with the formulation based on the mixture of the SEFOSE11E and the same hardener.
[0132]
[0133] The aromatic central core imparting rigidity to the chemical backbone contributes to the higher glass transition temperature. This result underlines the importance of the adjustment of the central structure since the molecule in question produces better results despite a reduced number of epoxy functions. Conversely, the use of an aliphatic central diol makes it possible to produce a very flexible material.
Example 6: Epoxy Resin Prepared from BGH16E and Hardener MHHPA (BGH16E-MHHPA)
[0134] 6.1. Preparation of the Resin
[0135] 6.1.1. Preparation of BGH16E
[0136] As stated previously, the invention allows the use of a wide range of fatty acid esters. Thus, by using methyl linoleate instead of methyl oleate, it is possible to produce an epoxidized bisglucoside comprising two epoxy functions per fatty chain, i.e. a total number of 16 epoxy functions per molecule. The general process of Example 1 (steps 1.1 and 1.2) is used, starting from glucose, hydroquinone and methyl linoleate.
[0137] 6.1.2. Preparation of the Resin
[0138] It is prepared according to the procedure of Example 5 from BGH16E and MHPPA. The dosing of the prepolymer and the hardener is carried out according to a ratio of the number of anhydride groups to the number of epoxy groups equal to 0.8 in order to avoid the residual presence of carboxylic acid functions detrimental to the physico-chemical properties of the material. At the molar level, this means dosing 12.8 moles of anhydride functions for one mole of BGH16E. In terms of mass proportions, for 100 parts of BGH16E there are associated 72.3 parts of anhydride MHHPA. 0.7 part of catalyst of the 2-methyl-imidazole type is added to the reaction mixture.
[0139] 6.2. Results of BGH16E-MHPPA
[0140] This versatility of synthesis is interesting because, if the other items for adjustment of the properties are kept unchanged (i.e. an aromatic core derived from hydroquinone and glucose units, an MHHPA hardener), the final performance level is even higher than with the material BGH8E-MHHPA as illustrated in
Example 7: Epoxy Resin Prepared from BGH16E and Hardener IPDA (BGH8E-IPDA)
[0141] 7.1. Preparation of the Resin
[0142] BGH16E is prepared according to the procedure of Example 6. It is mixed with the hardener IPDA according to the protocol already detailed in Example 4 with the BGH8E-IPDA combination. The dosing of the prepolymer and the hardener is carried out in order to guarantee complete consumption of the reactive species. The latter requires that the total number of the amine N—H groups is is equal to the total number of epoxy groups present in the medium. As BGH16E bears 16 epoxy functions per molecule while the diamine IPDA comprises 4 NH functions per molecule, the associated molar dosage is 1:4. This means that for 100 parts of biosourced BGH16E there are associated 24.4 parts of diamine IPDA derived from petrochemicals.
[0143] 7.2. Results of BGH16E-IPDA
[0144] These are given in
[0145]
[0146]