VECTOR MAGNETIC CHARACTERISTIC CONTROLLED MATERIAL AND IRON CORE (AS AMENDED)
20170278617 · 2017-09-28
Inventors
- MASATO ENOKIZONO (OITA, OITA, JP)
- HIROMU SHIOTA (YOKKAICHI, MIE, JP)
- EIJI SHIMOMURA (YOKKAICHI, MIE, JP)
- TSUYOSHI MASUDA (YOKKAICHI, MIE, JP)
Cpc classification
G01R33/0064
PHYSICS
International classification
G01R33/00
PHYSICS
Abstract
A vector-magnetic-property-controlling material according to the present embodiment is subjected to a scratching process in two directions that intersect on the surface of a steel material. An iron core according to the present embodiment is configured from an oriented magnetic steel material which has been subjected to a scratching process in two directions that intersect on the surface thereof.
Claims
1. A vector magnetic characteristic controlled material obtained by applying a linear scratching process to a surface of steel in two directions intersecting each other.
2. The vector magnetic characteristic controlled material according to claim 1, wherein the linear scratching process in at least one direction is carried out with parallel spacing of 2 mm or below.
3. An iron core constructed from a vector magnetic characteristic controlled material obtained by applying a linear scratching process to a surface of steel in two directions intersecting each other.
4. The iron core according to claim 3, wherein the vector magnetic characteristic controlled material is subjected to the linear scratching process in at least one direction with parallel spacing of 2 mm or below.
5. The iron core according to claim 3, wherein the iron core is an iron core of a three phase transformer and is constructed from the vector magnetic characteristic controlled material.
6. The iron core according to claim 3, wherein the iron core is an iron core of a three phase transformer and is provided with a T-joint constructed from the vector magnetic characteristic controlled material.
7. The iron core according to claim 3, comprising a gap, wherein the iron core is constructed from the vector magnetic characteristic controlled material.
8. The iron core according to claim 3, comprising a yoke portion constructed from the vector magnetic characteristic controlled material.
9. The iron core according to claim 3, comprising a leg portion constructed from the vector magnetic characteristic controlled material.
10. The iron core according to claim 3, wherein the iron core is an iron core of a rotating machine and is constructed from the vector magnetic characteristic controlled material.
11. The iron core according to claim 4, wherein the iron core is an iron core of a three phase transformer and is constructed from the vector magnetic characteristic controlled material.
12. The iron core according to claim 4, wherein the iron core is an iron core of a three phase transformer and is provided with a T-joint constructed from the vector magnetic characteristic controlled material.
13. The iron core according to claim 4, comprising a gap, wherein the iron core is constructed from the vector magnetic characteristic controlled material.
14. The iron core according to claim 4, comprising a yoke portion constructed from the vector magnetic characteristic controlled material.
15. The iron core according to claim 4, comprising a leg portion constructed from the vector magnetic characteristic controlled material.
16. The iron core according to claim 4, wherein the iron core is an iron core of a rotating machine and is constructed from the vector magnetic characteristic controlled material.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0038] Embodiments of a magnetic domain ultra-refinement process of vector magnetic characteristic controlled material according to the present invention and embodiments of application thereof will be described below with reference to the accompanying drawings, where the vector magnetic characteristic controlled material is obtained through magnetic domain ultra-refinement by applying a linear scratching process on a surface of grain-oriented electrical steel itself in two directions intersecting each other. Note that substantially the same elements in different embodiments are denoted by the same reference numerals, and description thereof will be omitted.
First Embodiment
[0039] For example, as shown in
[0040] For example, actual measurement results shown in
[0041] Note that in the present actual measurements, a maximum magnetic flux density (Bmax) was 1.0 [T]. However, the maximum magnetic flux density can fluctuate, for example, in a range of 0.1 to 1.1 [T]. Also, a tilt angle (θ.sub.B) was 0 [deg]. Also, an axis ratio (α) was 1.0. The axis ratio (α) is a value (α=Bmin/Bmax) obtained by dividing a minimum magnetic flux density (Bmin) by the maximum magnetic flux density (Bmax).
[0042] Actual measurements were taken under the above conditions and results thereof are shown in
[0043] For example,
[0044] Also, the scratching process of the first direction lines rd-1 and second direction lines td-1 according to this first embodiment is performed with predetermined parallel spacing with respect to any of the direction lines. In this case, preferably the predetermined parallel spacing is set to a value equal to or smaller than 2 [mm] excluding 0 [mm]. For example, actual measurement results shown in
[0045] As a result of the present actual measurements, it was confirmed that significant iron loss reductions were available when the parallel spacing PL among the direction lines rd-1 as well as among the direction lines td-1 for the scratching process was 2.00 [mm] to 0.25 [mm]. Note that in the present actual measurements, the parallel spacing of the direction lines rd-1 and direction lines td-1 for the scratching process along the direction RD was set equal to the parallel spacing of the direction lines rd-1 and direction lines td-1 for the scratching process along the direction TD. However, the parallel spacing of the direction lines rd-1 and direction lines td-1 for the scratching process along the direction RD may be set different from the parallel spacing of the direction lines rd-1 and direction lines td-1 for the scratching process along the direction TD. Also, the parallel spacing of the direction lines rd-1 and direction lines td-1 for the scratching process in at least only one of the directions TD and RD may be set to a value equal to or smaller than 2 [mm] excluding 0 [mm], and more preferably to a value in a range of 2.00 [mm] to 0.25 [mm].
[0046] Note that in this first embodiment, for example, as shown in
[0047] On the grain-oriented electrical steel 1 according to this first embodiment, since the scratching process of the first direction lines rd-1 and second direction lines td-1 intersecting each other is applied to the surface of the steel, magnetic domains are finely divided not only in the width direction, which is the direction TD perpendicular to the rolling direction RD of the steel, but also in a length direction, which is a direction along the rolling direction RD of the steel, implementing an extremely fine magnetic domain structure. This results in a magnetic domain structure in which each magnetic domain is divided into plural nearly granular magnetic domains. Consequently, even if a magnetic field is tilted to the direction in which magnetic domains are lined up, the magnetic domain wall moves according to the tilt of the magnetic field in each of the magnetic domains lined up in the length direction. This allows the magnetic domain walls to move smoothly, making it possible to reduce iron loss even when the steel is magnetized in a direction at predetermined angles to the rolling direction RD of the steel.
Second Embodiment
[0048] Unlike before, the magnetic domain ultra-refinement process of the grain-oriented electrical steel 2 shown, for example, in
[0049] For example,
[0050] Also, for example,
[0051] Also, for example,
[0052] Also on the grain-oriented electrical steel 2 according to this second embodiment, since a magnetic domain ultra-refinement process is carried out by the scratching process in two directions intersecting each other, magnetic domains are finely divided not only in the width direction, which is the direction TD perpendicular (at right angles) to the rolling direction RD, but also in a length direction, which is a direction along the rolling direction RD, implementing an extremely fine magnetic domain structure. Consequently, even if a magnetic field is tilted to the direction in which magnetic domains are lined up, the magnetic domain wall moves according to the tilt of the magnetic field in each of the magnetic domains lined up in the length direction, allowing the magnetic domain walls to move smoothly and thereby making it possible to reduce iron loss even when the steel is magnetized in a direction at angles to the rolling direction RD.
Third Embodiment
[0053] The third embodiment is an embodiment which relates to an iron core constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, for example, as shown in
Fourth Embodiment
[0054] The fourth embodiment is an embodiment which relates to an iron core at least part of which is constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, it has been recognized that a revolving magnetic field is generated, in the iron core 3 of a three phase transformer, and especially in T-joints 3b, for example, as shown in
[0055] Thus, by constructing the T-joints 3b of the iron core 3 from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above, it is possible to effectively attain the operations and effects described above. Also, by constructing only the T-joints 3b, which are part of the iron core 3, from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2, it is possible to curb usage of the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 and thereby effectively attain the operations and effects described above while controlling costs required for the scratching process.
Fifth Embodiment
[0056] The fifth embodiment is an embodiment which relates to an iron core constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, an iron core 5 having gaps shown, for example, in
Sixth Embodiment
[0057] The sixth embodiment is an embodiment which relates to an iron core at least part of which is constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, for example, in the iron core 3 or iron core 5, especially a yoke portion not wound with a coil strongly tends to be magnetized in a direction approximately at right angles to the rolling direction of the grain-oriented electrical steel from which this part is constructed.
[0058] Thus, by constructing all or at least part of the yoke portion not wound with a coil from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above, it is possible to effectively attain the operations and effects described above. Also, by constructing only the yoke portion, which is part of the iron core, from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2, it is possible to curb usage of the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 and thereby effectively attain the operations and effects described above while controlling costs required for the scratching process.
Seventh Embodiment
[0059] The seventh embodiment is an embodiment which relates to an iron core at least part of which is constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, for example, in an iron core 5 having gaps, a leg portion wound with a coil is made up of plural block iron cores 5c. Therefore, due to a spread of the magnetic flux, i.e., so-called fringing, occurring in a gap portion, the block iron cores 5c are magnetized also in a direction other than the rolling direction of the grain-oriented electrical steel from which the block iron cores 5c are constructed.
[0060] Thus, by constructing the block iron cores 5c of the leg portion from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above, it is possible to effectively attain the operations and effects described above. Also, by constructing only the leg portion which is part of the iron core or even only the block iron cores 5c of the leg portion from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2, it is possible to curb usage of the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 and thereby effectively attain the operations and effects described above while controlling costs required for the scratching process. Furthermore, by constructing only block iron cores 5c at an upper end and block iron cores 5c at a lower end among the plural block iron cores 5c from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2, it is possible to effectively attain the operations and effects described above while further controlling costs required for the scratching process.
Eighth Embodiment
[0061] The eighth embodiment is an embodiment which relates to an iron core constructed from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above. That is, most part of an iron core of a dynamo-electric machine is magnetized also in a direction tilted with respect to the rolling direction of the grain-oriented electrical steel. Therefore, by constructing the iron core of the dynamo-electric machine from the grain-oriented electrical steel 1 or grain-oriented electrical steel 2 described above, it is possible to effectively attain the operations and effects described above.
Other Embodiments
[0062] The present embodiments are not limited to the plural embodiments described above, and the embodiments described above can be modified or expanded, for example, as follows.
[0063] For example, the magnetic domain ultra-refinement process by means of the scratching process may be applied to grain-oriented electrical steel in two intersecting directions using a well-known plasma gun. Also, the magnetic domain ultra-refinement process by means of the scratching process may be applied to grain-oriented electrical steel in two intersecting directions using non-illustrated minute gears. Besides, methods for applying the magnetic domain ultra-refinement process by means of the scratching process are not limited to a method based on laser irradiation, a method based on plasma irradiation, and a mechanical method using gears.
[0064] The vector magnetic characteristic controlled material according to the present embodiments described above is obtained by applying the magnetic domain ultra-refinement process by means of the scratching process to a surface of grain-oriented electrical steel in two directions intersecting each other. Also, the iron core according to the present embodiments described above is constructed from the grain-oriented electrical steel subjected to the magnetic domain ultra-refinement process by means of the scratching process in the two directions intersecting each other. Thus, the vector magnetic characteristic controlled material according to the present embodiments or the iron core resulting from application of the vector magnetic characteristic controlled material can reduce iron loss even when the steel is magnetized in a direction at angles to the rolling direction RD.
[0065] Note that embodiments describing the vector magnetic characteristic controlled material and applications thereof are presented by way of example, and not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. The embodiments and modifications thereof are included in the scope of technical conditions described as the features.
DESCRIPTION OF SYMBOLS
[0066] In the drawings, reference numeral 1 denotes grain-oriented electrical steel, 2 denotes grain-oriented electrical steel, 3 denotes an iron core of a three phase transformer (iron core), and 5 denotes an iron core having gaps (iron core).