Positioning A Robot
20170274533 · 2017-09-28
Inventors
- Jakob Berghofer (Muenchen, DE)
- Sven Brudniok (Langerringen, DE)
- Sebastian Lohmeier (Muenchen, DE)
- Martin Riedel (Augsburg, DE)
Cpc classification
A61B2090/506
HUMAN NECESSITIES
G05B2219/39022
PHYSICS
A61B34/70
HUMAN NECESSITIES
B25J9/0084
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A positioning device for a robot includes an end effector, in particular a surgical end effector, which has a base and a flange to which the robot can be secured, wherein the flange is connected to the base by a kinematic system which has at least two joints. The flange can be adjusted from a first position relative to the base, in particular at least substantially on a circular path or straight line, to a second position by the kinematic system, the second position being spaced apart from the first position. An orientation means reorients the flange from a first orientation in the first position into a second orientation in the second position, the second orientation being rotated about a reference axis by at least 75 degrees, in particular relative to the first orientation, as a result of an adjustment from a first position into a second position.
Claims
1-14. (canceled)
15. A positioning device for a robot having an end effector, the positioning device comprising: a base; a flange adapted to couple with the robot, wherein the flange is connected to the base by a kinematic system comprising at least two joints; the flange adjustable relative to the base by the kinematic system from a first position to a second position spaced apart from the first position; and an orientation means for reorienting the flange from a first orientation in the first position into a second orientation in the second position as a result of the adjustment from the first position into the second position.
16. The positioning device of claim 15, wherein at least one of: the end effector of the robot is a surgical end effector; the flange is adjustable from the first position to the second position at least substantially on a circular path or a straight line; or the second orientation is rotated relative to the first orientation about a reference axis by at least 75 degrees.
17. The positioning device of claim 15, wherein: the flange is further adjustable relative to the base by the kinematic system into at least one intermediate position between the first position and the second position; and the orientation means is further configured to reorient the flange into an intermediate orientation in the intermediate position as a result of an adjustment from the first or second position into the intermediate position.
18. The positioning device of claim 17, wherein the intermediate orientation is rotated about the references axis in a range of about 25 degrees to about 60 degrees relative to at least one of the first orientation or the second orientation
19. The positioning device of claim 15, wherein the kinematic system comprises at least one of: at least one rotary joint; or at least one linear joint.
20. The positioning device of claim 19, wherein the at least one rotary joint comprises at least three rotary joints.
21. The positioning device of claim 20, wherein at least one of: the at least three rotary joints are arranged in series; or the at least three rotary joints have parallel axes of rotation.
22. The positioning device of claim 15, wherein the orientation means comprises at least one mechanical coupling of two links of the positioning device which are connected to one another by at least one joint of the kinematic system.
23. The positioning device of claim 22, wherein the at least one mechanical coupling is a detachable mechanical coupling.
24. The positioning device of claim 22, wherein the mechanical coupling comprises a transmission.
25. The positioning device of claim 24, wherein the transmission comprises one of a gear train, a traction gear, a worm gear, a cam gear, a coupling gear, a connecting rod transmission, a coupling rod transmission, or a hydraulic transmission.
26. The positioning device of claim 15, wherein the kinematic system comprises three rotary joints arranged in series connecting the base and the flange, the three rotary joints connecting the base and the flange having parallel axes of rotation wherein a four-bar guide mechanism is formed by the orientation means; the four-bar guide mechanism comprising the serially arranged rotary joints of the kinematic system and one virtual point of rotation that is stationary relative to the base, with parallel axes or rotation.
27. The positioning device of claim 26, wherein the four-bar guide mechanism is a parallelogram guide arrangement.
28. The positioning device of claim 15, wherein the kinematic system that connects the base and the flange comprises a linear joint and a rotary joint connected thereto; and wherein the orientation means comprises a mechanical coupling of the base and the flange.
29. The positioning device of claim 15, wherein at least one joint of the kinematic system has a locking mechanism for locking of the respective joint.
30. The positioning device of claim 29, wherein all joints of the kinematic system have a locking mechanism for locking the respective joint.
31. The positioning device of claim 29, wherein locking of the locking mechanism is at least one of mechanical, manual, or actuated.
32. The positioning device of claim 29, wherein the at least one joint is one of: lockable together with at least one other joint of the kinematic system; or lockable independently of at least one other joint of the kinematic system.
33. The positioning device of claim 15, further comprising: a biasing means that binds two links of the positioning device that are connected to one another by at least one joint of the kinematic system; wherein the biasing means is more strongly biased by a movement of the positioning device into a pose in which the positioning device has a lower positional energy.
34. The positioning device of claim 33, wherein the biasing means is at least one of a mechanical biasing means or a pneumatic biasing means.
35. The positioning device of claim 15, wherein the positioning device comprises at least two links connected to one another by at least one joint of the kinematic system; the at least two links convertible into a storage position wherein the at least two links are in a folded arrangement to be at least substantially parallel to one another.
36. The positioning device of claim 15, further comprising a carrier on which the base is mounted such that the base is at least one of: linearly moveable in one or more axes; or rotatable in one or more axes.
37. A robot arrangement, comprising: a positioning device, comprising: a base, a flange adapted to receive a robot, wherein the flange is connected to the base by a kinematic system comprising at least two joints, the flange adjustable relative to the base by the kinematic system from a first position to a second position spaced apart from the first position, and an orientation means for reorienting the flange from a first orientation in the first position into a second orientation in the second position as a result of the adjustment from the first position into the second position; and a robot with an end effector, the robot secured to the flange.
38. The robot arrangement of claim 37, wherein at least one of: the end effector of the robot is a surgical end effector; the flange is adjustable from the first position to the second position at least substantially on a circular path or a straight line; or the second orientation is rotated relative to the first orientation about a reference axis by at least 75 degrees.
39. The robot arrangement of claim 37, wherein the robot is at least one of: detachably secured on the flange; rigidly secured on the flange; secured linearly moveably on the flange; or rotatably secured on the flange.
40. A method for positioning a robot of a robot arrangement, the robot arrangement including a robot with an end effector and a positioning device, the positioning device comprising a base; a flange coupled with the robot, wherein the flange is connected to the base by a kinematic system comprising at least two joints and wherein the flange is adjustable relative to the base by the kinematic system from a first position to a second position spaced apart from the first position; and an orientation means for reorienting the flange from a first orientation in the first position into a second orientation in the second position as a result of the adjustment from the first position into the second position, the method comprising: adjusting the flange from a first position to a second position with the kinematic system; and reorienting the flange with the orientation means from a first orientation to a second orientation as a result of the adjustment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0113] Additional advantages and features arise from the subclaims and exemplary embodiments. In addition, the figures show the following, in part schematically.
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DETAILED DESCRIPTION
[0129]
[0130] This positioning device has a positioning device base 1 and a positioning device flange (7) (compare
[0131] Surgical robot 10 is provided for minimally invasive surgery and comprises for this purpose a surgical end effector 13 which is secured via an instrument shaft 14 to a surgical robot flange 12 of the surgical robot which in turn is connected by seven rotary joints to a surgical robot base 11 which is secured to positioning flange 7 (compare
[0132] As is evident, in particular in
[0133] The positioning device flange may be translationally adjusted from a first Cartesian position relative to the positioning device base on a circular path, indicated by a dashed line in
[0134] In the embodiment from
[0135] In the embodiment from
[0136] In the embodiment from
[0137] As these embodiments show, surgical robot base 11 may be connected to positioning device flange 7 rigidly (compare
[0138] As now is described in greater detail, in particular with reference to
[0139] Thus, in one embodiment, surgical robot 10 or base 11 thereof may be arranged selectively on a wall or ceiling in a simple and reliable way, and by medical personnel without corresponding kinematic knowledge. The orientation means thereby reduces the number of degrees of freedom which the user must set, so that this user need only adjust, in particular pull or push positioning flange 7 or surgical robot base 11 connected thereto into the first or second position, while the orientation means thereby automatically effects a corresponding reorientation of positioning device flange 7 or surgical robot base 11 connected thereto from the first orientation into the second orientation. This is indicated in
[0140] In the embodiments shown here, the orientation means is designed or implemented in each case mechanically, wherein joints 2, 4, 6 are passive or without actuators. In a modification (not shown) the orientation means may be likewise implemented by a controller and actuators commanded by the same, which thus move these joints, which in the modification are actuated, by the correspondingly controlled actuators, in particular electromotors, as this is subsequently described for the mechanically designed orientation means.
[0141] In the embodiment from
[0142] These mechanical positive couplings may comprise in particular a single or multistage gear train, traction gear, worm gear, cam gear, coupling gear, in particular a connecting rod transmission, piston rod transmission, coupling rod transmission, or a hydraulic or fluidic transmission.
[0143] To clarify,
[0144] These comprise a rotary joint 201 fixed to the positioning device base, which rotatably mounts a first coupling rod 202 which in turn is rotatably mounted in a rotary joint 203 at link 5 of the kinematic system such that rotary joints 2, 4, 201, and 203 form a parallelogram guide with links 3 and 5 and also first coupling rod 202 and positioning device base 1. First coupling rod 202 is rotatably connected in a rotary joint 204 to a second coupling rod 205, which in turn is rotatably mounted in a rotary joint 206 at positioning device flange 7 such that rotary joints 6, 203, 204, and 206 form an additional parallelogram guide with link 5, first coupling rod 202, second coupling rod 205, and positioning device flange 7.
[0145]
[0146] These have a first synchronous disk 301 fixed to the positioning device base, the axis of first synchronous disk 301 aligning with the axis of joint 2, a second synchronous disk 305 rigidly connected to link 5, the axis of second synchronous disk 305 aligning with the axis of joint 4, and which is coupled via a first traction means 304 to first synchronous disk 301, a third synchronous disk 303 rigidly connected to link 3, the axis of third synchronous disk 303 likewise aligning with the axis of joint 4, and a fourth synchronous disk 307 rigidly connected to positioning flange 7, the axis of fourth synchronous disk 307 aligning with the axis of joint 6, and which is coupled to third synchronous disk 303 via a second traction means 306.
[0147] On the basis of the two exemplary embodiments of the mechanical positive guides 100, 101 using coupling rods or traction drives, it is clear that in each case a reorientation of positioning device flange 7 is thus effected as a result of an adjustment of positioning device flange 7 on the circular arc path indicated by the dashed line, which constantly aligns positioning device flange 7 at virtual point of rotation V. It is thereby clear to a person skilled in the art that mechanical positive guides 100, 101 may also be realized in other ways, instead of the embodiments shown. In particular, other coupling rod drives and traction drives may also be provided, for example, traction drives 303, 306, 307 for coupling link 3 and positioning flange 7 and coupling rod transmission 2, 3, 4, 5, 203, 202, 201, and 1 for coupling link 5 and positioning device base 1, wherein elements 203, 205, and 206 are then omitted.
[0148] In the embodiment from
[0149]
[0150] For this purpose, the kinematic system comprises linear joint 24, which connects positioning device base 1 to a first link 35 of the kinematic system, and a rotary joint 6, which connects first link 35 of the kinematic system to positioning device flange 7, wherein the orientation means comprises a mechanical positive coupling 102 of positioning device base 1 to positioning device flange 7, which is schematically shown in
[0151] In the embodiment described here, unactuated joints 2, 4, 6, or 24 of the kinematic system respectively comprise a locking mechanism for positive-locking or frictional-locking or fixing of the respective joint, for example, by closing the latches, setting parking brakes, or the like (not shown).
[0152] In the embodiment described here, the positioning devices each have a biasing means, indicated in
[0153] In the embodiment from
[0154] Carrier 9 in the embodiment from
[0155] In the embodiment from
[0156] As previously stated, the surgical robot arrangement from
[0157]
[0158] In the embodiment from
[0159]
[0160] In the embodiment from
[0161]
[0162] In the embodiment from
[0163] With reference to the sequence of
[0164] In the embodiment from
[0165] For this purpose, initially links 3, 5 of the kinematic system are folded together into a storage position in which these two links are parallel to one another in opposite directions (
[0166] To position surgical robots 10 of the surgical robot arrangement according to
[0167] After the positioning devices have been fixed in the manually set position and orientation, a calibration means, fixed on the positioning device base, positioning device carrier, or in the surroundings (not shown) is driven into multiple different poses of surgical robot 10 using a designated point of the surgical robot flange 12 or end effector 13, and the associated joint coordinates of the surgical robot are evaluated. In this way, a reference system of a controller of the surgical robot may be calibrated and thus a prepositioning or repositioning of its surgical robot base may be compensated for.
[0168]
[0169] The already previously described, seven-axes surgical robot 10 is recognized, with instrument shaft 14 secured to robot flange 12 and surgical end effector 13. Surgical robot base 11 is secured to positioning device flange 7 of the positioning device, which is connected via kinematic system 2-6 to positioning device base 1, which is adjustably mounted on carrier 9 via lifting column 19. As already emphasized, a surgical robot arrangement represents an advantageous use of the carrier system subsequently explained with reference to
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[0171] To move carrier 9, the user actuates an operating device in the form of an actuation button 91 which transmits this to a controller 90. This controller correspondingly opens valves 53A, 53B so that pressure chambers 41A, 41B are supplied or charged with compressed air from pressurized container 50 of the compressed air supply and carrier 9 is manually movable carried by means of the air cushion. In a way described subsequently with reference to
[0172] The compressed air, flowing through a gap between pressure aprons 40A, 40B and the floor, may thereby cause an undesired sound emission and dust swirling. Therefore, a common acoustic apron 60 surrounds a sound chamber 61 which surrounds pressure chambers 41A, 41B. Acoustic apron 60 is elastically biased against the floor and has a floor-side sealing lip.
[0173] Sound chamber 61 communicates via a passage 71 with a carrier-side sound damping means in the form of an absorption sound damper 70 for damping airborne sound in the sound chamber. The air, damped of sound in such a way, discharges via a passage 72 into the surroundings.
[0174] For fixing carrier 9, the user actuates another actuation button 92, which transmits this to a controller 90. This controller correspondingly closes valves 53A, 53B and closes off pressure chambers 41A, 41B from pressurized container 50 of the compressed air supply. Instead, the controller now analogously opens control valves 54A, 54B, which supply pressure chambers 41A, 41B with negative pressure from a negative pressure accumulator in the form of a negative pressure container 51 of a carrier-side negative pressure source of a negative pressure supply, which is evacuatable by reversibly-driven compressor 52. Thus, a negative pressure is formed in pressure chambers 51A, 51B which fix carrier 9 on the floor. In a way subsequently described with reference to
[0175] The carrier is thereby supported by a support arrangement with three or four elastic supports in pressure chambers 41A or 41B, of which two supports 81A, 81B are visible in the cutaway of
[0176] The carrier system additionally comprises a roller arrangement, arranged stationarily on the carrier, with at least three transport rollers arranged in pressure chambers 41A, 41B, of which two transport rollers 80A or 80B are visible in the cutaway of
[0177]
[0178] In the embodiment from
[0179]
[0180] In the embodiment from
[0181] In addition, carrier-side pressurized container 50, which functions in particular as a buffer, is detachably connected on the one side to carrier-remote pressurized container 50′ via carrier side air duct connection 55 and flexible duct 55.1 and is suppliable on the other side by control valve 53 with compressed air from the single pressure chamber 41, which is surrounded by pressure apron 40, in that controller 90 opens this valve as a result of a corresponding actuation of actuating button 91, in particular, opens or closes more strongly and/or longer for regulating the vertical distance to the floor.
[0182] Subsequently, a method for moving and/or fixing carrier 9 of the carrier system from
[0183] As long as the user actuates actuating button 91 (S10: “Y”), controller 90 opens valves 53A, 53B so that pressurized chambers 41A, 41B are supplied with compressed air from pressurized container 50 (S20).
[0184] Controller 90 thereby detects via detection means in the form of joint sensors (not shown) a pose of manipulator 10 and identifies from this the aligned or signed horizontal distance a, as an extension, of its flange 12 from a reference configuration free of tilting moment (compare
[0185] Controller 90 increases the air supply Q to pressure chamber 41A by ΔQ.sub.1A by correspondingly controlling valve 53A according to the control rule ΔQ.sub.1A=P.sub.1*a using the constant positive proportional factor P.sub.1, as long as extension a is positive or is aligned with pressure chamber 41A (S20: “Y”), and by ΔQ.sub.2A according to control rule ΔQ.sub.1A=P.sub.2*(x.sub.2−x.sub.1) using constant positive proportional factor P.sub.1, as long as deflection x.sub.2−x.sub.1 is positive or is aligned with pressure chamber 41A (S30: “Y”). In an analogous way, controller 90 increases air supply Q to pressure chamber 41B by ΔQ.sub.1B by correspondingly controlling valve 53B according to the control rule ΔQ.sub.1B=−P.sub.1*a as long as extension a is negative or is aligned with pressure chamber 41B (S40: “Y”) and by ΔQ.sub.2B according to control rule ΔQ.sub.1B=P.sub.2*(x.sub.1−x.sub.2) as long as deflection x.sub.2−x.sub.1 is negative or is aligned with pressure chamber 41B (S50: “Y”).
[0186] If, in contrast, the user commands a fixing to the floor by actuating actuating button 92 (S60: “Y”), controller 90 closes valves 53A, 53B and opens valves 54A, 54B so that pressure chambers 41A, 41B are now supplied with negative pressure from negative pressure container 51.
[0187] Controller 90 increases the air extraction Q′ from pressure chamber 41B by ΔQ′.sub.1B by correspondingly controlling valve 54B according to the control rule ΔQ′.sub.1B=P′.sub.1*a using the constant positive proportional factor P′.sub.1, as long as extension a is positive or is aligned with pressure chamber 41A (S70: “Y”), and by ΔQ′.sub.2B according to control rule ΔQ′.sub.2B=P′.sub.2*(x.sub.2−x.sub.1) using constant positive proportional factor P′.sub.1, as long as deflection x.sub.2−x.sub.1 is positive or is aligned with pressure chamber 41A (S80: “Y”). In an analogous way, controller 90 increases air extraction Q′ from pressure chamber 41A by ΔQ′.sub.1A by correspondingly controlling valve 54A according to the control rule ΔQ′.sub.1A=−P′.sub.1*a as long as extension a is negative or is aligned with pressure chamber 41B (S90: “Y”) and by ΔQ′.sub.2A according to control rule ΔQ′.sub.2A=P′.sub.2*(x.sub.1−x.sub.2) as long as deflection (x.sub.2−x.sub.1) is negative or is aligned with pressure chamber 41B (S100: “Y”).
[0188] Thus, controller 90 increases, on the basis of the detected pose of manipulator 10 and the detected position and orientation of carrier 9, the overpressure on one side, via which a tilting moment, which is induced by an extension a of the manipulator and functions against the horizontal in a deflection of the carrier, seeks to tilt the carrier system. Analogously, controller 90 increases, on the basis of the detected pose of manipulator 10 and the detected position and orientation of carrier 9, the underpressure on one side of the carrier system, which seeks to alleviate a tilting moment, which is induced by an extension a of the manipulator and functions against the horizontal in a deflection of the carrier.
[0189] While the present invention has been illustrated by a description of various embodiments, and while these embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features shown and described herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative example shown and described. Accordingly, departures may be made from such details without departing from the spirit and scope of the general inventive concept.
REFERENCES
[0190] 1 Positioning device base [0191] 1, 4, 6; 24 Joints of the kinematic system [0192] 3, 5; 35 Links of the kinematic system [0193] 7 Positioning flange [0194] 8; 8′ Compression spring (biasing means) [0195] 9 Carrier [0196] 10 Surgical robot [0197] 11 Surgical robot base [0198] 12 Surgical robot flange [0199] 13 End effector [0200] 14 Instrument shaft [0201] 17 Additional linear joint [0202] 17′ Additional rotary joint [0203] 19 Rotatable lifting column [0204] 19.1 Linear axis [0205] 19.2 Linear-rotational axis [0206] 20 Slide [0207] 100; 101; 102 Mechanical positive coupling [0208] 201; 203; 204; 206 Rotary joints [0209] 202/205 First/Second coupling rods [0210] 301/305/First/Second/Third/Fourth 303/307 [0211] 304/306 First/Second traction means [0212] V; V′ Virtual point of rotation [0213] 40; 40A, Pressure chamber 40B [0214] 41; 41A, Pressure apron 41B [0215] 50; 50′ Pressurized container [0216] 51; 51′ Negative pressure container [0217] 52 Compressor [0218] 53; 53A, Control valve 53B,54A, 54B [0219] 55, 56 Air duct connection [0220] 55.1, 56.1′ Air duct [0221] 60; 60′ Acoustic apron [0222] 61 Sound chamber [0223] 70; 70′; 70″ Sound damping means [0224] 71, 72 Passage [0225] 80A, 80B Transport roller [0226] 81A, 81B Support [0227] 90 Controller [0228] 91, 92 Actuating button [0229] 82A, 82B Locking mechanism