Liquid dosing device
20170276531 · 2017-09-28
Assignee
Inventors
Cpc classification
B05B11/0072
PERFORMING OPERATIONS; TRANSPORTING
B65D47/0814
PERFORMING OPERATIONS; TRANSPORTING
G01F11/286
PHYSICS
B65D47/2031
PERFORMING OPERATIONS; TRANSPORTING
B05B11/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A liquid dosing device for dispensing a metered dose of liquid from a squeezable container, comprising an outlet passage leading to a discharge opening; a dosing chamber positioned behind said discharge opening and having at least one entrance opening allowing a charging flow of liquid from said container into said dosing chamber under the influence of weight of liquid, and a drive opening allowing a control flow of liquid from said container into said dosing chamber in response on a rise of pressure of liquid in the squeezable container; a floating plunger movably arranged in the dosing chamber so as to advance upon said rise of pressure from a rest position in which under the influence of a lifting force of buoyancy said floating plunger closes said drive opening, into a blocking position in which said floating plunger blocks said outlet passage, wherein said floating plunger when advancing into said blocking position, pushes said liquid charged into said dosing chamber, to said outlet passage; a stop seat upon which said floating plunger acts in its blocking position, and a sealing lip for closing said outlet passage, being arranged such that a seat-sided portion of the floating plunger or a plunger-sided portion of the stop seat and said sealing lip is formed, particularly injection-mold, of one single piece of the same plastic material.
Claims
1. A liquid dosing (1) device for dispensing a metered dose of liquid from a squeezable container, comprising: an outlet passage (16) leading to a discharge opening (17); a dosing chamber (11) positioned behind said discharge opening (17) and having at least one entrance opening (19) allowing a charging flow of liquid from said container into said dosing chamber (11) under the influence of weight of liquid, and a drive opening (15) allowing a control flow of liquid from said container into said dosing chamber (11) in response on a rise of pressure of liquid in the squeezable container; a floating plunger (39) movably arranged in the dosing chamber (11) so as to advance upon said rise of pressure from a rest position in which under the influence of a lifting force of buoyancy said floating plunger (39) closes said drive opening (15), into a blocking position in which said floating plunger (39) blocks said outlet passage (16), wherein said floating plunger (39) when advancing into said blocking position, pushes said liquid charged into said dosing chamber (11), to said outlet passage (16); a stop seat (55) upon which said floating plunger (39) acts in its blocking position, and a sealing lip (59) for closing said outlet passage (16), being arranged such that a seat-sided portion of the floating plunger (39) or a plunger-sided portion of the stop seat (55) and said sealing lip (59) is formed, particularly injection-mold, of one single piece of the same plastic material.
2. A liquid dosing device (1) according to claim 1, wherein said sealing lip (59) protrudes from said seat-sided portion of the floating plunger (36) or from said plunger-sided portion of said stop seat (55) particularly by at least 1 mm, wherein particularly the sealing lip (59) comprises a lip body (54) comprising an annular foot portion (58) merging in the seat-sided portion or in the plunger-sided portion in continuously extending to an annular sealing end (60) forming a circumferentially closed sealing contact with the other seat-sided portion of the floating plunger (39) or the plunger-sided portion of the stop seat (55), wherein particularly the cross-section of said lip body (54) from said annular foot portion (58) to said sealing end (60) continuously reduces.
3. A liquid dosing device (1) according to claim 1, wherein said sealing lip (59) extends from said seat-sided portion of the floating plunger (39) or said plunger-sided portion of the stop seat (55) in a radial direction, wherein particularly the sealing lip (59) formed unitarily with said seat-sided portion of the float plunger (39) extends radially outwardly towards said stop seat (55) or said sealing lip (59) unitarily formed with said plunger-sided portion of the stop seat (55) extends radially inwardly towards the floating plunger, wherein particularly the radial extension of the sealing lip (59) unitarily formed with the seat-sided portion of the float plunger (39) is dimensioned such that a sealing end (60) of the sealing lip (59) is positioned vis-à-vis an annular edge of said plunger-sided portion of the stop seat (55) in the blocking position.
4. A liquid dosing device (1) according to claim 1, wherein said sealing lip (59) particularly formed unitarily with said plunger-sided portion of the stop seat (55) defines a particularly circular orifice.
5. A liquid dosing (1) device according to claim 1, wherein the sealing lip (59) is elastically deformable provides an elastic elongation in axial direction, particularly defined by the axial extension of the outlet passage (16), particularly ranging up to 1.0 mm, preferably from 0.4 mm to 1.5 mm, wherein particularly said elastic elongation is at least 0.02 mm or at least 0.1 mm, particularly in a range of 0.02 mm to 0.3 mm, when said floating plunger (39) acts on said sealing lip (59) by a force of pressure of 2 N or 1 N, particularly said elastic elongation being at least 0.15 mm. or at least 0.2 mm, particularly in a range of 0.15 mm to 0.4 mm, if a force of pressure of 4 N or 2 N is applied, particularly said elastic elongation being at least 0.3 mm or at least 0.4 mm, particularly in a range of 0.2 mm to 0.7 mm, if a force of pressure of 10 N, 8 N or 6 N is applied, particularly said elastic elongation being at least 0.5 mm or at least 0.6 mm, particularly in a range of 0.4 mm to 0.9 mm, if a force of pressure of 20 N or 15 N is applied, particularly said elastic elongation being at least 0.6 mm or at least 0.8 mm, particularly in a range of 0.6 mm to 1.2 mm, if a force of pressure of 30 N or 25 N is applied, particularly said elastic elongation being at least 0.8 mm or at least 0.9 mm, particularly in a range of 0.8 mm to 1.4 mm, if a force of pressure of 50 N or 40 N is applied, particularly said elastic elongation being at least 0.9 mm or at least 1.0 mm, particularly in a range of 0.9 mm to 1.7 mm, if a force of pressure of 60 N or 70 N is applied.
6. A liquid dosing device (1) according to claim 1, wherein said sealing lip is designed such that an axial restoring force of more than 0.4 N is delivered by the sealing lip (59) in case of an elastic elongation of said sealing lip of at least 0.1 mm, 0.2 mm or 0.3 mm, and/or a restoring force of more than 2 N or 2.5 N in case of an elastic elongation of said sealing lip (59) of more than 0.2 mm or 0.3 mm, and/or a restoring force of more than 3 N, 4 N or 5N in case of an elastic elongation of at least 0.3 mm or 0.4 mm, and/or a restoring force of more than 6 N, 8 N or 10 N in case of an elastic elongation of at least 0.5 mm or 0.6 mm, and/or a restoring force of more than 10 N or 15 N in case of an elastic elongation of at least 0.6 mm, 0.7 mm or 0.8 mm, and/or a restoring force of more than 20 N in case of an elastic elongation of at least 0.8 mm or 0.9 mm, a restoring force of at least 20 N or 25 N in case of an elastic elongation of at least 1.0 mm or 1.1 mm.
7. A liquid dosing device (1) according to claim 1, wherein the sealing lip (59) forms a sealing surface facing the seat-sided portion of the floating plunger (39) or the plunger-sided portion of said slop seat (55), said sealing surface being formed convexly, particularly the sealing lip (59) comprising a surface opposite the sealing surface being formed convexly.
8. A liquid dosing device (1) according to claim 1, wherein said sealing lip (59) has a rotationally symmetrical shape, particularly being fantail-shaped or being cup-shaped, particularly having a central orifice.
9. A liquid dosing device (1) according to claim 1, wherein said stop seat (55) is realized by a tube portion (67) forming at least part of the outlet passage (16), wherein particularly said tube portion (67) is part of a mounting ring comprising an attachment portion (57) for being attachable to a cover cap (5) covering the discharge opening (17), wherein preferably the attachment portion (57), the tube portion (67) and the sealing lip (59) is unitarily manufactured of one single piece of the same plastic material, wherein particularly said mounting ring is designed to fix a blocking valve (21) disposed in the outlet passage (16) and made of an elastic material, as an elastomeric material, being softer than the plastic material of said sealing lip (59), to said cap (5).
10. A liquid dosing device (1) according to claim 9, wherein said blocking valve (21) is arranged between said discharge opening (17) and said at least one charge opening (19) in front of the dosing chamber (11).
11. A liquid dosing device (1) according to claim 1, characterized in that the floating plunger (39) comprising a carrier portion (69) forming the seat-sided portion and holding said sealing lip (59), wherein particularly said carrier portion (69) and the sealing lip (59) is manufactured, particularly injection-mold of one single piece of plastic, wherein particularly said floating plunger (39) comprises a closed cavity partially confined by said carrier portion (69).
12. A liquid dosing device (1) according to claim 1, wherein said floating plunger (39) comprises a contact surface facing the sealing lip (59) unitarily formed with said plunger-sided portion of the stop seat (55), and is recessed such that an annular, particularly circular sealing end (60) of said sealing lip (59) is received in the recess in the blocking position, wherein particularly said recess is formed as a blind hole in the body of said floating plunger (39).
Description
[0054] Further advantages, features and characteristics of the invention become obvious from the following description of preferred embodiments of the invention, shown in the enclosed drawings according to which
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[0075] In
[0076] The liquid dosing device 1, according to
[0077] The cylindrical body 7 forming the dosing chamber 11 is fixedly connected to the base 3 by means of a geometric clamping structure 29. The cylindrical body 7 particularly the base plate 13 comprises a drive opening 15 formed as a throughhole in the base plate 13 centrically relative to the axis A. On the opposite side of the base plate 13, which faces the outlet passage 16, the discharge outlet or opening 17 is formed in base 3.
[0078] The cylindrical sidewall 9 of the dosing chamber 11 comprises at its front section at least one, exactly two, three or four charge openings 19 defined by cutouts preferably equally sized and circumferentially equally distributed around the cylindrical sidewall 9 essentially on the same axial level.
[0079] A blocking valve 21 is installed between the dosing chamber 11 and the discharge opening 17. The elastomeric blocking valve 21 comprises a valve closure member 23 that is bendable relative to an anchor ring 25 fixed to the base 3 to open and close a throughway from the dosing chamber 11 to the discharge opening 17. Particularly regarding the structure and the functioning of the blocking valve 21, it is referred to the technical content of the earlier European patent application EP 14 003 059.4. The blocking valve 21 comprises a valve closure element 23 which is realized by a thin walled, dome shaped element partly like a membrane. The blocking valve 21 is made from a silicon elastomer and is glued or clamped sealingly within an interior circumference of the base 3. The silicon membrane is slotted in an X-like fashion to define four elastic snap-over flaps 63, 65. The snap-over flaps 63, 65 decrease in thickness from radially outward to radially inwards to provide a bending stiffness gradient adjusted with respect to the pressure gradient within the dosing chamber 11, when the container is squeezed.
[0080] The dosing chamber 11 comprises a mounting rim 29 which is slidably received within a complementary installment groove 31 formed by base 3. The mounting rim 29 is axially fixed by a snap tap 33 extending radially from the base 3 at the installment groove 31. The base 3 defines several ring-shaped rims extending axially towards the dosing chamber 11. The installment groove 31 is defined between two of these rims. The base 3 comprises a further, particularly concentrically most inner rim 35, which defines the outlet passage 16. The blocking valve 21 is mounted by the inner rim 35 and by a clamp ring 71 clamping an annular clamp lip of the blocking valve 21 against the inner rim 35. Further, the clamp ring 71 is snap fitted within an inner installment groove defined by the most inner rim 35 and an intermediate rim also comprising an annular snap tap.
[0081] The sidewall 9 is made by a hard plastic material, as polypropylene or polyethylene, particulary to reduce adhesion forces with the floating plunger 39, which is vertically slidable within the dosing chamber 11, and allow fast reversal of the floating plunger 39 because of buoyancy forces acting on the floating plunger 39 submerged in the liquid, when the squeezing pressure is released. The floating plunger 39 has a downstream or front rim 41, providing a first effective sliding element with the cylindrical sidewall 9 and facing the discharge opening 17, and an upstream or rear rim 43, providing a second effective sliding element facing the drive opening 15. The upstream and downstream rims 41, 43 have the same maximum diameter being essentially equal to the inner diameter of the dosing chamber 11. The rims 41, 43 are circular and disc-shaped complementarily relative to the cylindrical sidewall 9 of the dosing chamber 11.
[0082] The floating plunger 39 is formed by two cross-sectional U-shaped thinwalled bushing elements 45, 47 connected to each other in a telescopically slidable manner. By clamping the annular legs of the cross-sectional U-shaped bushing elements 45, 47, both bushing elements 45, 47 are releasably fixed to each other. The bushing elements 45, 47 define an essentially cylindrical interior volume of the plunger 39. The volume is adaptable by either telescopically displacing one bushing 45, 47 from the other or by changing the diameter of the interconnecting cylindrical body portions 49, 51 of the bushings 45, 47. The size of the volume can be adjusted in order to change the buoyancy characteristics of the floating plunger 39 submerged in the liquid. The container is in a position upright that means that the liquid dosing device 1 is positioned according to
[0083] In an initial operative condition of the liquid dosing device 1, starting the use of the liquid dosing device 1, no liquid pressure apart from atmospheric pressure is present. Liquid stored in the container enters the front compartment 14 of the dosing chamber 11 under the influence of gravity via charge opening 19. When the front compartment 14 is completely filled, the floating plunger 39 (against its gravity) due to buoyancy force is pushed upwards and towards the base plate 13 of the dosing chamber 11. As soon as the floating plunger 39 is in contact with the base plate 13 the dosing volume within the front compartment 14 is complete and maximal. As soon as a squeezing force is applied to the container the liquid pressure in the container is increased. Said liquid pressure acts on the rear disc of the floating plunger 39 via the drive opening 15. At the same time the pressure liquid in the dosing chamber 11 and the pressure on the closure element 23 of the blocking valve 21 increases. The closure element 23 of the blocking valve 21 is adapted to resist a predetermined pressure threshold before opening a passageway for the liquid through the blocking valve 21. As soon as the squeezing pressure acting on the valve closure element 23 exceeds the blocking valve threshold, the blocking valve 21 opens, thereby decreasing the pressure within the dosing chamber 11. The pressure gradient resulting from high squeezing pressure acting on the rear disc of the floating plunger 39 and the decreasing pressure within the dosing chamber 11 (the front compartment 14) causes the floating plunger 39 to move from its rest position (not shown) into a blocking position shown in
[0084] Referring to
[0085] If the squeezing pressure on the container is released, suction forces generated by reformation of the deformed container will reverse the pressure gradient, so that any liquid remaining at the valve closure member 23 is sucked back into the dosing chamber 11. The pressure acting on the upstream rim 43 of the floating plunger 39 is reversed so that the floating plunger 39 begins to uncover the charge openings 19. Liquid remaining in the dosing chamber 11 exerts buoyancy forces on the floating plunger 39. As soon as the charge openings 19 are partially opened, liquid streams back into the dosing chamber 11. The floating plunger 39 and its interior volume are dimensioned and adapted such that the buoyance force acting on the floating plunger 39 due to the liquid streaming into the dosing chamber 11 lifts the floating plunger 39 back into its rest position.
[0086] Taking a further look to the blocking position of the floating plunger it shall be clear that the floating plunger 39 will get in contact with a sealing lip 59, however, in any blocking position will not get in contact with the blocking valve 21. Therefore, the sealing lip 59 must have an elasticity and a rigidity in that for each theoretical and practical use conditions, a contact of the floating plunger 39 (i.e. the sealing lip 59) with the blocking valve 21 should be excluded in the blocking position.
[0087] To provide a reliable sealing of the dosing device 1, even if a high squeezing pressure is generated, a sealing lip 59 is provided either at the stop seat 55 or at the floating plunger 39 in order to shut-off the fluidal connection between the front compartment 14 and the outlet passage 16. Alternative solutions are shown in
[0088] In a first preferred embodiment of the invention according to
[0089] The sealing lip 59 extends by about 2 mm to 3 mm from a plunger-sided portion of the tube position 67. The sealing lip 59 comprises a lip body 54 comprising an annular foot portion 58, which merges with the plunger-sided portion of the tube portion 67, and an annular sealing end 60, which forms a circumferentially closed sealing contact with the floating plunger 39. The sealing lip 59 is formed such that it is elastically deformable and has an elastic elongation in an axial direction, particularly defined by the axial extension of the outlet passage 16. Therefore, unevenness of the material itself can be compensated because the contact pressure between the floating plunger 39 and the sealing lip 59 leads to an elastic deformation and particularly to a clinging effect of the lip 59, whereby a reliable and strong sealing ability is provided. As can be seen, the sealing lip 59 radially extends, wherein along said extension, the cross-section of the sealing lip 59 continuously reduces to ensure the elastic deformation. The plunger-sided surface of the sealing lip 59 is formed convexly. The opposite surface of the sealing lip 59 is concavely shaped. The sealing lip comprises a cup-shape or fantail-shape including a centered throughhole 61.
[0090] According to the embodiment of
[0091] Referring to
[0092] The second embodiment of the invention is described in view of
[0093] The embodiment of the liquid dosing device 1 according to
[0094] For both embodiments, in order to be elastically deformable and to provide the improved sealing function, the sealing lip 59 comprises a cross-section which continuously reduces from its foot portion 58 up to the sealing end 60.
[0095] Referring to
[0096] In
[0097] It turned out that the gradient shown in graphical
[0098] A further embodiment of a liquid dosing device 101 according to the invention is shown in
[0099] The cylindrical sidewall 103 of the dosing chamber 107 comprises four charge openings 109, 109′ defined by cutouts, which are of equal size and circumferentially equally distributed around the cylindrical sidewall 103.
[0100] A blocking valve 150 is installed between the dosing chamber 107 and the discharge outlet 105. The blocking valve 150 comprises a valve closure member 152 that is bendable relative to an anchor ring fixed to the cap base 111 to open and close a throughway or aperture 151 from the dosing chamber 107 to the discharge outlet 105.
[0101] The dosing chamber 107 comprises a mounting rim 121 which is slidably received within a complementary installment groove 123 formed by the threaded base 111 of the cap 110 and held by a snap tap 125 extending concentrically on the radially outer side from the installment groove 123. The base 111 of the cap defines several ring shaped rims extending axially towards the dosing chamber. The installment groove 123 is defined between two of these rims. The base 111 comprises a further, particularly concentrically most inner rim, which defines the discharge outlet 105. The blocking valve 150 is mounted on the inner rim via a base lip 159 resting on the inner rim. A clamp ring 122 keeps the base lip of the blocking valve 150 into position. The clamp ring 122 is hold by a lug structure formed on a concentrically adjacent rim of the base 111. The clamp ring 122 extends from the discharge outlet 105 into the dosing chamber 107 beyond the blocking valve 150 to form an abutment for the floating plunger 106 in its blocking position. The clamp ring 122 is made by hard plastic to reduce adhesion forces with the floating plunger 106 and allow fast reversal of the floating plunger 6, when the squeezing pressure is released.
[0102] A floating plunger 106 is slidably mounted within the dosing chamber 107. The floating plunger 106 has a downstream rim 165, providing a first effective surface, facing the discharge outlet 105 and an upstream rim 167, providing a second effective, side, facing the drive opening 108. The upstream and downstream rims 165, 167 have the same maximum diameter being essentially equal to the inner diameter of the dosing chamber 107. While the down-stream rim 165 is circular or disc shaped, the upstream rim 167 has a quadratic effective surface with edged rounded complementary relative to the cylindrical sidewall 103 of the dosing chamber 107.
[0103] The floating plunger 106 is formed by two mushroom- or double-T-shaped thinwalled bushing elements 161, 163 connected to each other in a telescopically slidable manner. The bushing elements 161, 163 define an essentially cylindrical interior volume of the plunger. The volume is adaptable by either telescopically displacing one bushing 161, 163 from the other or by changing the diameter of the interconnecting cylindrical body portions 162, 164 of the bushings 161, 163. As the upstream and the downstream rims 165, 167 each extend radially beyond the cylindrical body portions 162, 164, respectively, an annulus-shaped chamber 169 is formed between the rims 165, 167, the outer surface of the body portions 162, 164 and the cylindrical side wall 103.
[0104] Referring to
[0105] The closure element 152 of the blocking valve is adapted to resist a predetermined pressure threshold before opening a passageway for the liquid through the blocking valve 150.
[0106] As soon as the squeezing pressure acting on the valve closure element 152 exceeds the blocking valve threshold, the valve 150 opens, thereby decreasing the pressure within the dosing chamber 107. The pressure gradient resulting from high squeezing pressure acting on the upstream rim 167 of the floating plunger 106 and the decreasing pressure within the dosing chamber 107 causes the floating plunger 106 to move from its initial position shown in
[0107] An intermediate condition, in which the floating plunger 106 is on its way from the initial position towards a blocking position, is represented by
[0108] Referring to
[0109] If the squeezing pressure on the container is released, suction forces generated by reformation of the deformed container will reverse the pressure gradient, so that any liquid remaining at the valve closure member 152 is sucked back into the dosing chamber 107. The pressure acting on the upstream rim 167 of the floating plunger 106 is reversed so that the plunger begins to uncover the charge openings 109, 109′. Liquid remaining in the annulus chamber 169 may exert some initial buoyancy force on the floating plunger 106. As soon as the charge openings 109, 109′ are partially opened, liquid streams back into the dosing chamber 107. The floating plunger 106 and its interior volume are dimensioned and adapted such that the buoyance force acting on the floating plunger 106 due to the liquid streaming into the dosing chamber 107 lifts the floating plunger 106 back into its initial position, shown in
[0110] Referring to
[0111] Referring to
[0112] The features disclosed in the above description, the figures and the claims can be significant for the realization of the invention in the different embodiments either alone or in combination.
LIST OF REFERENCE SIGNS
[0113] 1 liquid dosing device
[0114] 3 base
[0115] 5 cap
[0116] 6 nose
[0117] 7 hollow body
[0118] 8 thread
[0119] 9 cylindrical sidewall
[0120] 11 dosing chamber
[0121] 12 rear compartment
[0122] 13 base plate
[0123] 14 front compartment
[0124] 15 drive opening
[0125] 16 outlet passage
[0126] 17 discharge opening
[0127] 19 charge openings
[0128] 21 blocking valve
[0129] 23 closure element
[0130] 25 anchor ring
[0131] 27 slit or opening
[0132] 29 mounting rim
[0133] 31 installment groove
[0134] 33 snap tap
[0135] 35 inner rim
[0136] 37 base lip
[0137] 39 floating plunger
[0138] 41 downstream rim
[0139] 43 upstream rim
[0140] 45, 47 bushing elements
[0141] 49, 51 body portions
[0142] 53 annulus chamber
[0143] 54 lip body
[0144] 55 stop seat
[0145] 56 groove
[0146] 57 attachment portion
[0147] 58 foot portion
[0148] 59 sealing lip
[0149] 60 sealing end
[0150] 61 center throughhole
[0151] 63, 65 snap-over flaps
[0152] 67 tube portion
[0153] 69 carrier portion
[0154] 71 clamp ring
[0155] 73 sealing edge
[0156] A rotational axis
[0157] g gradient
[0158] 101, 201 liquid dosing device
[0159] 103 sidewall
[0160] 103′ base plate
[0161] 104 hollow body
[0162] 105 discharge outlet
[0163] 106 floating plunger
[0164] 107 dosing chamber
[0165] 108 drive opening
[0166] 109, 109′ charge opening
[0167] 110 cap
[0168] 111 base
[0169] 113 lid
[0170] 121 mounting rim
[0171] 122 clamp ring
[0172] 123 groove
[0173] 125 snap tap
[0174] 150 blocking valve
[0175] 151 aperture
[0176] 152 valve closure member
[0177] 159 clamp lip
[0178] 153, 153′ flaps
[0179] 161,163 bushing elements
[0180] 162,164 body portions
[0181] 165 downstream rim
[0182] 167 upstream rim
[0183] 169 chamber