CHAIN DRIVE HAVING A PLURALITY OF SLIDING ELEMENTS
20170276216 · 2017-09-28
Inventors
Cpc classification
F16H2007/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0874
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A chain drive for an internal combustion engine comprises a driving sprocket and at least one driven sprocket, a drive chain coupling the sprockets to each other, and at least one guide rail and/or one tensioning rail for guiding and/or tensioning the drive chain. At least the guide rail and/or the tensioning rail comprises at least two slide elements, arranged at a non-guided distance from one another for contacting the drive chain, such that at least two slide elements are arranged in at least one span of the chain drive. In at least one span, the ratio of guided chain length to non-guided chain length is smaller than 1. Such a chain drive is to be improved with respect to its vibration characteristics. To this end, the sum of the two non-guided lengths of the drive chain between a slide element and the respective nearest sprocket is, in at least one span, which is in contact with a guide rail and/or a tensioning rail with at least two slide elements arranged at a non-guided distance from one another, smaller than 0.5 times the total length of the respective span.
Claims
1. A chain drive for an internal combustion engine, comprising a driving sprocket and at least one driven sprocket, a drive chain coupling the sprockets to each other, and at least one guide rail and/or one tensioning rail for guiding and/or tensioning the drive chain, wherein at least the guide rail and/or the tensioning rail comprises at least two slide elements, arranged at a non-guided distance from one another for contacting the drive chain, such that at least two slide elements are arranged in at least one span of the chain drive, and wherein in at least one span the ratio of guided chain length to non-guided chain length is smaller than 1, wherein in at least one span, which is in contact with a guide rail and/or a tensioning rail with at least two slide elements arranged at a non-guided distance from one another, the sum of the non-guided lengths of the drive chain between a slide element and the respective nearest sprocket is smaller than 0.5 times the total length of the respective span.
2. The chain drive according to claim 1, wherein, in the case of at least two spans of the chain drive, a guide rail and/or a tensioning rail with at least two slide elements arranged at a non-guided distance from one another is provided, the ratio from guided chain length to non-guided chain length is smaller than 1, and the sum of the non-guided lengths of the drive chain between a slide element and the respective nearest sprocket is smaller than 0.5 times the total length of the respective span.
3. The chain drive according to claim 1, wherein, the non-guided distance between at least two slide elements arranged on a guide rail and/or a tensioning rail is larger than 3 times, preferably 5 times, the chain pitch of the drive chain.
4. The chain drive according to claim 1, wherein the guiding length of at least two slide elements of a guide rail and/or a tensioning rail is smaller than 10 times the chain pitch of the drive chain.
5. The chain drive according to claim 4, wherein the guiding length of the at least two slide elements is larger than 2.5 times, preferably larger than 3 times, the chain pitch of the drive chain.
6. The chain drive according to claim 1, wherein the number of the slide elements of the guide and/or tensioning rail(s) contacting the two longest spans corresponds at least to the number of sprockets of the chain drive plus 1, preferably plus 2.
7. The chain drive according to claim 6, wherein the number of sprockets corresponds at least to 3, and is preferably precisely 3.
8. The chain drive according to claim 1, wherein the slide elements of the guide and/or tensioning rail(s) are identical in size and shape.
9. The chain drive according to claim 1, wherein the guide and/or tensioning rail(s) comprises or comprise a support body having the slide elements mounted thereon.
10. The chain drive according to claim 9, wherein the support body comprises at least two fastening portions for the slide elements, said fastening portions having identical outer contours.
11. The chain drive according to claim 10, wherein at least two slide elements of a guide rail and/or a tensioning rail are identical modular parts.
12. The chain drive according to claim 1, wherein the guide rail and/or the tensioning rail comprises two spaced-apart side elements, the sliding-contact surfaces of the slide elements, which are arranged at a non-guided distance from one another, being partially arranged between these side elements, so that a window opening is formed between the slide elements and the side elements.
13. The chain drive according to claim 1, wherein each slide element has a sliding-contact surface that is convex in the direction of movement of the drive chain, and that the angle bisectors of the two opening angles of convex sliding-contact surfaces of the slide elements of a guide rail and/or a tensioning rail extend relative to one another at a non-zero angle.
14. The chain drive according to claim 1, wherein the convex sliding-contact surfaces of the slide elements of a guide rail and/or a tensioning rail have different centers of curvature.
Description
[0021] In the following, embodiments of the present invention will be explained in more detail making reference to the drawings, in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034] The timing chain drive 1 for an internal combustion engine shown in
[0035] The guide rail 5 is substantially subdivided into three areas, viz. the first contact area 10 at the meshing end of the guide rail 5, the second contact area 11 at the exit end of the guide rail 5 as well as the non-contact area 12 interconnecting the two first-mentioned areas. The guide rail 5 comprises three components. These components are a support body 13, a first slide element 14 on the first contact area 10 and a second slide element 15 on the second contact area 11. The support body 13 is configured as an integral component and consists of a fiber-reinforced plastic material. The support body 13 is structurally subdivided into an approximately triangular support structure 16 of the first contact area 10, an approximately triangular support structure 17 of the second contact area 11 and two arcuate side elements 18.1, 18.2 of the non-contact area 12, said side elements interconnecting the two support structures 16 and 17. The side elements 18.1 and 18.2 define the support structure of the non-contact area 12.
[0036] The first support structure 16 has a truss-like structural design and comprises a straight end wall 19, a concave rear wall 20 and a convex front wall 21 having arranged thereon the first slide element 14 with the sliding-contact surface 14.1. At the point where the end wall 29 and the rear wall 20 meet, a fastening eye 22 is arranged, whose cross section has the shape of an elongated hole. Approximately in the middle of the width of the guide rail 5, a support wall 24 is provided, which extends in the longitudinal direction and which closes the truss structure of the first support structure 16 with the exception of the fastening eye 22.
[0037] The second support structure 17 comprises a straight end wall 25, a concave rear wall 26 and a convex front wall 27 carrying the second slide element 15. Approximately in the middle of the second support structure 17, a fastening eye 28 having a circular cross-section is provided. A cross member 29 connects the front wall 27 to the fastening eye 28 as well as the fastening eye 28 to the corner point between the end wall 25 and the rear wall 26. The truss structure of the second support structure 17 is closed, approximately in the middle thereof, by a support wall 30, with the exception of the fastening eye 28.
[0038] The two side elements 18.1 and 18.2 each have a convex upper surface 31.1 and 31.2 and a concave lower surface 32.1 and 32.2. The side elements 18.1, 18.2 in their entirety are arcuate in shape, the height H of the side elements 18.1, 18.2 increasing continuously from the meshing side to the exit side of the guide rail 5, at least between the two contact areas 10 and 11. The side elements 18.1 and 18.2 are configured as bending beams and are comparatively narrow but high. The two side elements 18.1 and 18.2 are not connected to one another in the area between the two contact areas 10 and 11, so that a window opening 33 is formed. The width B.sub.D of the window opening 33 corresponds substantially to the width of the slide elements 14 and 15 which provide the sliding-contact surfaces 14.1 and 15.1. The length L.sub.D of the window opening 33 corresponds to approximately 0.33 times the length L of the guide rail 5.
[0039] Due to the structural design of the guide rail 5, the tight span 4.1 comprises three non-guided sections between the camshaft sprocket 3.2 and the crankshaft sprocket 2. These are firstly the section 4.11 between the camshaft sprocket 3.2 and the upper slide element 14, the section 4.12 in the area of the window opening 33 and the section 4.13 between the lower slide element 15 and the crankshaft sprocket 2. Between these sections, the two guided sections 4.14 and 4.15 are located, which, accordingly, are in contact with the sliding-contact surface 14.1 of slide element 14 and the sliding-contact surface 15.1 of slide element 15. The length of the tight span L.sub.TZ results from the strand section of the timing chain 4 which is no longer in contact with the sprockets 3.2 and 2. The subdivision is such that the sum of the lengths of the non-guided sections 4.11, 4.12 and 4.13 is larger than the sum of the lengths of the guided sections 4.14 and 4.15. In addition, the sum of the lengths of the non-guided sections 4.11 and 4.13 is smaller than half the span length L.sub.TZ. The arcuate shape of the guide rail 5 comprising the two contact areas 10 and 11 in combination with the intermediate window opening 33 additionally offers the possibility of guiding the guide rail 5 so to speak around housing contours, housing elements and other structures, and of positioning these elements and contours comparatively close to the outer side of the timing chain 4. The timing chain 4 can thus be guided such that it passes the housing contour in very closely spaced relationship therewith. This allows an optimum utilization of installation space conditions, even if the latter are very limited. The highest-load section is located, in particular due to the convex shape of the sliding-contact surfaces 14.1 and 15.1, substantially above the fastening eyes 22 and 28. In the area of the window opening 33, no load at all is applied. This load distribution leads to a reduction of the peak forces, and, due to the reduced length of the sliding-contact surfaces 14.1 and 15.1, the friction will be reduced as well.
[0040] Even though not explicitly shown in the present context, the construction principle for a guide rail 5 shown on the basis of
[0041] The chain drive 1 shown in
[0042] In the following, a further embodiment of the present invention will be explained making reference to
[0043] The timing chain drive 1 shown in
[0044] The slide elements 40.1 and 40.2 are each produced from a low-friction plastic material, normally by means of injection molding. On the upper side, each slide element 14, 15 has a convex sliding-contact surface 14.1 and 15.1, which enters into contact with the timing chain 4. The sliding-contact surfaces 14.1, 15.1 are laterally delimited by guide flanges 43.1 and 43.2. Making use of a rounded portion 44.1 and 44.2, the sliding-contact surfaces 14.1 and 15.1 merge with the conically converging side faces 45.1 and 45.2 at the respective front and rear ends. The sliding-contact surfaces 14.1 and 15.1 have in the middle thereof an elongated hole 46 extending through the material up to the rear. On the rear side, the slide element 14, 15 is provided with a substantially T-shaped recess 47. Due to this T-shaped recess 47, two projecting legs 48.1 and 48.2 are formed on the rear side. The distance between the inner side of the legs 48.1 and 48.2 and the bottom 49 of the T-shaped recess is chosen such that a respective fastening lug 40.1 or 40.2 can be inserted thereinto. On one end of the T-shaped recess (in
[0045] As regards the fastening lugs 40.1 and 40.2, it should be pointed out that they slightly converge, i.e. their upper sides do not define a common plane and are not oriented parallel to one another, but are slightly tilted at an angle relative to one another. This has the effect that also the slide elements 14 and 15 are slightly rotated relative to one another. Making reference to
[0046] Each of the slide elements 14, 15 has on its sliding-contact surface 14.1, 15.1 a meshing portion 51, a central portion 52 and an exit portion 53. The meshing portion 51 of the slide element 14 has a radius of curvature with the distance A-E. The central portion 52 has a radius of curvature with the distance B-G, and the exit portion 53 has a radius of curvature with the distance D-F. In the case of this assessment, points A and D are located where the actual sliding-contact surfaces 14.1 and 15.2 begin, i.e. without the rounded portions 44.1 and 44.2. If this is not precisely clear, it may alternatively be assumed that the distance is 5 mm from the respective side face 45.1, 45.2.
[0047] For determining the opening angle α.sub.1 and α.sub.2, the line A-E as well as the line D-F are extended, so that a point of intersection S is formed. The angle enclosed between these two lines is the opening angle α.sub.1 and α.sub.2. Subsequently, the angle bisectors W.sub.1 and W.sub.2 of the angles α.sub.1 and α.sub.2 are formed. The two angle bisectors W.sub.1 and W.sub.2 extend at an acute angle β relative to one another.
[0048] The meshing portion 51 extends between points A and B. The central portion 52 extends between points B and C. The exit portion 53 extends between points C and D.
[0049] Due to this tilt or rotational displacement of the two slide elements 14 and 15 relative to one another, the tight span 4.1 is guided in a target-oriented manner between the crankshaft sprocket 2 and the camshaft sprocket 3.1. The distance L.sub.D between the two slide elements 14 and 15 is, in the present case, about four times as large as the chain pitch T, and is therefore larger than three times the chain pitch, and is preferably five times as large as the chain pitch T. In this area, the chain 4 is not supported by the guide rail 5. Due to the fact that the slide elements 14 and 15 are rotationally displaced relative to one another by the angle β, optimum guidance is nevertheless provided, and this will calm the section of the timing chain 4 between the slide elements 14 and 15. The length L.sub.TZ of the tight span 4.1 is only shown in an idealized representation in
[0050] In the following, the structural design of the tensioning rail 6 will now be explained in more detail making reference to
[0051] The tensioning rail 6 comprises a support 54 made of a fiber-reinforced plastic material. Part of this support 54 is provided with a truss structure for reasons of stability. One end has formed thereon a pivot bearing 55, and the other end has provided thereon a convex press-on area 56 onto which the tensioning piston of a chain tensioner presses, said tensioning piston being not shown. The support 54 has two vertically extended side walls 57.1 and 57.2. In
[0052] In the following, the mounting mode of the slide elements 14, 15 and 15a will be explained in more detail making reference to
[0053] Above the pivot bearing 55, the support 54 is provided with a mounting block 58 having a flange 59 that projects to one side. The flange 59 is dimensioned such that it can be inserted in the area between the bottom 49 and the leg 48.2. The flange 59 may also be provided with a recess, which is not shown and which is similar to a recess of the type provided in the fastening lugs 40.1 and 40.2, the projection 50.2 being adapted to enter into locking engagement with said recess. On the opposite side, the mounting block 58 does not exhibit such a flange 59. Instead, the support 54 is provided with a locking strip 60, which is adapted to be locked in position on the end face of the leg 48.1. To this end, the slide element 14 is attached such that the lower surface of the leg 48.1 is positioned on the beveled locking strip 60. Subsequently, the slide element 14 is longitudinally displaced (in
[0054] The slide element 15 is mounted in the same way and in the same direction, with the aid of an identically configured mounting block 64, a flange 65 and a locking strip 66. The sequence is therefore such that the slide element 15a is arranged before the slide element 15. Due to this modular design, it is, of course, also possible to manufacture rails, in the case of which even more of these slide elements are arranged in succession. In view of the fact that the slide elements 14, 15, 15a are arranged such that they are tilted or rotated relative to one another, it is also possible to create different curvatures, depending on the angle chosen.
[0055] The particular advantage of this structural design is to be seen in that two different supports, viz. the supports 13 and 54, are provided according to a modular concept, the respective supports being each equipped with identically configured slide elements 14, 15 and 15a. This provides the possibility of manufacturing a great variety of slide rails and tensioning rails by simply providing suitably adapted supports. The sliding lining is established exclusively by slide elements of the modular system. Within the modular system, it will, of course, be particularly advantageous when all the slide elements have an identical structural design. Alternatively, it is naturally possible that e.g. slide elements having different lengths or different radii of curvature are available in the modular system, so as to increase the variation possibilities still further. The mounting blocks 58, 61, 64 have therefore an identical outer contour for fastening the slide elements 14, 15 and 15a.
[0056] As regards the guide rail 5, the guiding length of slide element 14 is approximately 6 times as large as the chain pitch T, and the guiding length of slide element 15 is approximately 5 times as large as the chain pitch T (and is therefore smaller than 10 times the chain pitch T and larger than 2.5 times the chain pitch T). As regards the tensioning rail 6, the situation is such that the guiding length of slide element 14 is approximately 6 times as large as the chain pitch T and the guiding length of slide element 15 is approximately 6 times as large as the chain pitch T (corresponds thus to the demand of being smaller than 10 times the chain pitch T and larger than 2.5 times the chain pitch T). As regards the slack span 4.2, an idealized length L.sub.TL is again shown. The actual length corresponds to the actual length of the chain piece in this area. Also in the case of the slack span 4.2 the situation is such that the sum of the lengths of the non-guided sections 4.11, 4.12 and 4.13 of the timing chain 4 is larger than the lengths of the guided sections 4.14 and 4.15 of the timing chain 4. In addition, importance has been attached to the feature that, already in the new condition of the timing chain 4 shown, the sum of the lengths of the non-guided sections 4.11 and 4.13 is smaller than half the length L.sub.TL of the slack span 4.2.
[0057] In addition, it can be seen that the timing chain drive 1 fulfils the requirement that the total number of the slide elements 14, 15 and 15a of the two longest spans 4.1 and 4.2, which is five in the present case, should be larger than the number of sprockets, which is three in the present case (and fulfils thus the condition that the number of slide elements should correspond at least to the number of sprockets plus 1).
[0058] The structural design according to the present invention allows to achieve advantages with respect to friction, weight, material and manufacturing costs as well as an optimization of installation space. Also the carry over part concept has here an advantageous effect. Furthermore, advantages are achieved with respect to the vibration behavior, and the chain drive 1 can be constructed such that additional slide elements can be provided in areas where particularly strong vibrations occur.
LIST OF REFERENCE NUMERALS
[0059] 1 timing chain drive
[0060] 2 crankshaft sprocket
[0061] 3.1, 3.2 camshaft sprocket
[0062] 4 timing chain
[0063] 5 guide rail
[0064] 6 tensioning rail
[0065] 7 chain tensioner
[0066] 8 tensioning piston
[0067] 9 wall
[0068] 10 first contact area
[0069] 11 second contact area
[0070] 12 non-contact area
[0071] 13 support body
[0072] 14 first slide element
[0073] 15 second slide element
[0074] 15a third slide element
[0075] 16 first support structure
[0076] 17 second support structure
[0077] 18.1, 18.2 side elements
[0078] 19 end wall
[0079] 20 rear wall
[0080] 21 front wall
[0081] 22 fastening eye
[0082] 23 cross member
[0083] 24 support wall
[0084] 25 end wall
[0085] 26 rear wall
[0086] 27 front wall
[0087] 28 fastening eye
[0088] 29 cross member
[0089] 30 support wall
[0090] 31 upper surface
[0091] 32 lower surface
[0092] 33 window opening
[0093] 34 contour
[0094] 35 outer side
[0095] 40.1, 40.2 fastening lugs
[0096] 41 recess
[0097] 42 sliding-contact surface
[0098] 43.1, 43.2 guide flange
[0099] 44.1, 44.2 transition radius
[0100] 45.1, 45.2 side face
[0101] 46 elongated hole
[0102] 47 T-shaped recess
[0103] 48.1, 48.2 legs
[0104] 49 bottom
[0105] 50.1 50.2 projection
[0106] 51 meshing portion
[0107] 52 central portion
[0108] 53 exit portion
[0109] 55 pivot bearing
[0110] 56 convex press-on area
[0111] 57.1, 57.2 side wall
[0112] 58.1, 58.2 mounting block
[0113] 59 flange
[0114] 60 locking strip
[0115] 61 mounting block
[0116] 62 flange
[0117] 63 locking strip
[0118] 64 mounting block
[0119] 65 flange
[0120] 66 locking strip
[0121] T pitch
[0122] L.sub.L length
[0123] B.sub.G width
[0124] α.sub.1, α.sub.2 opening angle
[0125] S point of intersection
[0126] W.sub.1, W.sub.2 angle bisectors
[0127] β angle
[0128] A distance
[0129] B.sub.D width (window opening)
[0130] H height
[0131] L length
[0132] L.sub.D length (window opening) and distance, respectively
[0133] L.sub.TL length (slack span)
[0134] L.sub.TZ length (tight span)