TRANSMISSION AND TRANSMISSION TURBOMACHINE
20170276215 · 2017-09-28
Inventors
Cpc classification
F16H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An integral transmission for a transmission turbomachine has two gearwheels which are in mesh with a large wheel and which are each connected to a shaft that can be connected to an input and/or output unit. A housing, in which the gearwheels or the shafts connected thereto are supported and at least two partial housing units which can be connected by a main joint that extends through the support region of at least one gearwheel in mesh at least indirectly with the large wheel or of the shaft connected to the gearwheel. Accordingly, one of the two partial housing units is formed from at least three housing parts including a central housing part, which is assigned to the large wheel, and two side housing parts. The central housing part can be connected to an individual side housing part by a joint aligned at an angle to the main joint.
Claims
1-22. (canceled)
23. A transmission, comprising: a large wheel; at least two gearwheels being in mesh at least indirectly with said large wheel and are each connected to or formed integrally with a shaft that can be connected to an input and/or output unit; a housing in which said gearwheels or said shafts connected thereto are supported, said housing having at least two partial housing units including a first partial housing unit, which is at a bottom in an installation position, and a second, upper partial housing unit, which is disposed offset vertically with respect to said first partial housing unit in the installation position, said two partial housing units being connected by means of a main joint extending through a support region of at least one of said gearwheels in mesh at least indirectly with said large wheel or of said shaft connected to said one gearwheel; and said second, upper partial housing unit is formed from at least three housing parts including a central housing part, which accommodates at least part of said large wheel, and two side housing parts, which are connected to said central housing part, said central housing part is in each case connected to one of said side housing parts by means of a joint aligned at an angle to said main joint.
24. The transmission according to claim 23, wherein at least one of said gearwheels supported in said main joint and in mesh at least indirectly with said large wheel is at least partially accommodated by one of said two side housing parts.
25. The transmission according to claim 23, wherein said large wheel has a large-wheel shaft connected to said large wheel or formed integrally therewith, said large wheel or said large-wheel shaft is supported: in said main joint between said first partial housing unit and said central housing part of said second, upper partial housing unit; said first partial housing unit; or said central housing part.
26. The transmission according to claim 23, wherein: at least one of said gearwheels in mesh at least indirectly with said large wheel is a first output gearwheel and said shaft is an output shaft; said gearwheels which are each in mesh at least indirectly with said large wheel further include: a second output gearwheel; an intermediate wheel and said shaft being an intermediate wheel shaft, said intermediate wheel being disposed between one of said first and second output gearwheels and said large wheel; and an input gearwheel having said shaft being an input shaft; and said main joint extends through support regions of at least two of said gearwheels, namely at least said support regions of in each case one of said first and second output gearwheels, of said input gearwheel and of the intermediate wheel.
27. The transmission according to claim 23, wherein said large wheel is an input gearwheel having a large-wheel shaft that can be connected to an input output unit, and said gearwheels in mesh with said large wheel are output gearwheels connected for conjoint rotation to respective shafts being output shafts or by said gearwheels being intermediate wheels in mesh with an output gearwheel, wherein said at least two partial housing units can be connected by means of said main joint extending through said support regions of at least one of said output gearwheels and/or of said intermediate wheel or of respective shafts connected thereto.
28. The transmission according to claim 23, wherein said gearwheels in mesh with said large wheel include an input gearwheel that can be connected for conjoint rotation to said shaft being an input shaft and a first output gearwheel in mesh with said large wheel, together with said shaft being an output shaft or an intermediate wheel, wherein said at least two partial housing units can be connected by means of said main joint extending through support regions of at least one of said output gearwheel, said input gearwheel or said intermediate wheel or of said shafts connected thereto.
29. The transmission according to claim 23, wherein said main joint is configured to extend through said support region of said large wheel or of a large-wheel shaft connected to said large wheel.
30. The transmission according to claim 23, wherein said joint provided between said central housing part and said side housing part of said second, upper partial housing unit is configured to extend at an angle in a range of from 39° to 150° to said main joint.
31. The transmission according to claim 23, wherein said joint provided between said central housing part and said side housing part of said second, upper partial housing unit is disposed outside said support region of an individual one of said gearwheels supported in said main joint.
32. The transmission according to claim 31, wherein said joint provided between said central housing part and said side housing part of said second, upper partial housing unit is disposed outside said support region of said large wheel or of a large-wheel shaft connected to said large wheel and within a region of extent, starting from a axis of rotation of said large wheel, when viewed along said main joint, which corresponds to a region of extent of a tip diameter of said large wheel.
33. The transmission according to claim 23, wherein said main joint is configured to extend in one plane or in a stepped manner.
34. The transmission according to claim 23, wherein at least two of said gearwheels supported in said main joint or of said shafts connected thereto have axes of rotation disposed in a common plane of arrangement or in different planes of arrangement.
35. The transmission according to claim 23, further comprising: a further shaft; and at least one further gearwheel, which is connected to said further shaft that can be connected to a further input and/or output unit or is embodied integrally with said further shaft and is in mesh at least indirectly with said large wheel as well as being supported outside said main joint in said first partial housing unit, wherein said further gearwheel with said further shaft is a stub shaft pinion.
36. The transmission according to claim 23, further comprising a further joint; wherein said housing has a third partial housing unit connected by means of a further joint to said central housing part; and wherein at least one of said gearwheels, which is connected to said shaft that can be connected to the input and/or output unit or is embodied integrally with said shaft, which is in mesh with said large wheel and which is accommodated by said third partial housing unit.
37. The transmission according to claim 36, wherein said first partial housing unit is a transmission housing bottom part and said second, upper partial housing unit is an upper transmission housing part, and said third partial housing unit is an additional transmission housing cover closing off said upper transmission housing part or a partial housing unit which at least partially accommodates at least one of said gearwheels.
38. The transmission according to claim 23, wherein at least one of the following apply: said side housing parts are connected to said central housing part; said side housing parts and said central housing part are connected to said first partial housing unit; and said two partial housing units are connected by means of at least one connection selected from the group consisting of form-locking connections, fastening elements and force locking connections.
39. A transmission turbomachine, comprising: input and/or output units; and a transmission, containing: a large wheel; at least two gearwheels being in mesh at least indirectly with said large wheel and are each connected to or formed integrally with a shaft connected to said input and/or output units; a housing in which said gearwheels or said shafts connected thereto are supported, said housing having at least two partial housing units including a first partial housing unit, which is at a bottom in an installation position, and a second, upper partial housing unit, which is disposed offset vertically with respect to said first partial housing unit in the installation position, said two partial housing units being connected by means of a main joint extending through a support region of at least one of said gearwheels in mesh at least indirectly with said large wheel or of said shaft connected to said one gearwheel; and said second, upper partial housing unit is formed from at least three housing parts including a central housing part, which accommodates at least part of said large wheel, and two side housing parts, which are connected to said central housing part, said central housing part is in each case connected to one of said side housing parts by means of a joint aligned at an angle to said main joint.
40. The transmission turbomachine according to claim 39, wherein said input and/or output units connected to at least one of said shafts being input and/or output shafts is an element selected from the group consisting of: a rotor of a compressor stage; and a rotor of an expander stage.
41. The transmission turbomachine according to claim 39, wherein said input and/or output units coupled to one of said gearwheels being an input gearwheel is a machine selected from the group consisting of: a turbo engine; a turbine; an electric drive motor; and an internal combustion engine
42. A method for assembling a transmission turbomachine, which comprises the steps of: providing a housing which contains at least two partial housing units, including a first partial housing unit and a second partial housing unit, which is connected by means of a main joint that extends through support regions of gearwheels to be supported in the housing or of shafts connected thereto, wherein one of the partial housing units to be connected is formed from at least three housing parts including a central housing part and two side housing parts, wherein the central housing part can be connected to one of said side housing parts in each case by means of a further joint aligned at an angle to the main joint; installing and/or positioning of the first partial housing unit, which is at a bottom in an installation position and is of an integral design; installing a large wheel and a gearwheel in mesh with the large wheel in/on the first partial housing unit, in the main joint of the first partial housing unit; installing the central housing part so as to at least partially surround the large wheel, and connection to the first partial housing unit at the main joint; installing the gearwheels in mesh with the large wheel and supported in the main joint; and installing the side housing parts, involving connection to the central housing part and to the first partial housing unit to form the second partial housing unit connected to the first partial housing unit.
43. The method for assembling a transmission turbomachine according to claim 42, which further comprises configuring the transmission turbomachine as a transmission compressor, and individual output units are embodied as compressors, wherein rotors of the compressors are installed with the individual output shafts and, after installation of a rear wall on the first partial housing unit, the compressor housings are installed thereon.
44. The method for assembling a transmission turbomachine according to claim 43, which further comprises using the large wheel to drive an additional compressor stage, which is supported in the central housing part and in a third partial housing, wherein the additional compressor stage is formed after installation of the second partial housing unit.
Description
[0058] The solution according to the invention is explained below with reference to figures. In said figures, the following is illustrated more specifically:
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[0066] The same reference signs are used in each case for the same elements in the figures.
[0067]
[0068] The transmission 1 for a transmission turbomachine 2 comprises an input gearwheel 3 embodied integrally with an input shaft 13 or connected to said shaft. The transmission 1 furthermore comprises a large wheel 4, which is in mesh with the input gearwheel 3, and at least one, preferably a plurality of, further gearwheels, which are referred to below as output gearwheels 5, 6 and 7. By virtue of their design/dimensioning relative to the large wheel 4, these are also referred to as pinions, and the shafts 15, 16, 17 connected thereto are referred to as pinion shafts. In this arrangement, at least one output gearwheel, here a first output gearwheel 5, is in mesh at least in a mediated way, i.e. directly or indirectly, with the large wheel 4 in one development of the embodiment from
[0069] The design shown in
[0070] The theoretical axes of rotation R3 of the input gearwheel 3, R5 of the first output gearwheel 5 in mesh with the large wheel 4, R4 of the large wheel 4 and R6 of the second output gearwheel 6 are each arranged in regions of arrangement AE3, AE4, AE5, AE6. These can be arranged offset with respect to one another, e.g. offset with respect to one another in a vertical direction—as depicted, for example, for an offset large wheel 4 in
[0071] The axis of rotation R7 of a further, third output gearwheel 7 is arranged offset in a vertical direction with respect to the plane of arrangement E. The individual gearwheels— the input gearwheel 3, the large wheel 4 and the further gearwheels 5, 6 and 7 are arranged in a housing 10 and are supported in the latter in what are referred to as support regions L3, L4, L5, L6 and L7. For this purpose, the housing 10 is divided into at least two partial housing units 10.1 and 10.2, in this case three partial housing units 10.1, 10.2 and 10.3, wherein the main joint TH between the partial housing units 10.1, 10.2 extends through the support regions L3, L4, L5 and L6. Joint TH2, which extends between the partial housing units 10.2 and 10.3, extends through support region L7 of output gearwheel L7. It is self-evident that, when the gearwheels or the shafts connected thereto are supported on both sides in the housing 10, two such support regions L3, L4, L5, L6 and L7 must be provided in the housing 10, being arranged on both sides of the respective gearwheel.
[0072] In the embodiment shown in
[0073] The transmission 1 is depicted in the installation position. The transmission 1 can be arranged in this form on a foundation 12. It is self-evident that the main joint TH, the path of which is characterized by the arrangement of the support regions L3, L4, L5, L6 of the individual gearwheels—in this case the large wheel 4, the input gearwheel 3 and output gearwheels 5, 6, does not have to extend in a single plane E, even if the axes of rotation R3, R4, R5, R6 of the individual gearwheels 3, 4, 5, 6 are situated in said plane. Differences, in particular steps in the form of projections or recesses required by further additional components, are likewise possible. The decisive factor is that the contour and path of the main joint TH is embodied so as to extend at least through the support regions of the gearwheels supported in said joint, in particular L3, L4, L5 and L6 of the gearwheels or of the shafts 13, 14, 15 and 16 connected thereto.
[0074] Here, the first partial housing unit 10.1 forms the partial housing unit 10.1 which is at the bottom in the installation position and the second partial housing unit 10.2 forms the partial housing unit 10.2 arranged above the latter in a vertical direction. If the housing is embodied with a third partial housing unit 10.3, the second partial housing unit 10.2 is also referred to as the central partial housing unit.
[0075] According to the invention, the second partial housing unit 10.2 is of multi-part design, i.e. is divided into at least three housing parts, wherein the joints T1 and T2 are designed to extend at an angle in a range of from 30° to 150°, preferably 45° to 135°, particularly preferably at an angle of 90°, to the main joint TH. The at least three housing parts are formed by a central housing part 10.21 and respectively by side housing parts 10.22 and 10.23 connected to said central part via the joints T1 and T2. The connection between the central housing part 10.21 and the side housing parts 10.22 and 10.23, which are arranged on both sides, i.e. on mutually opposite sides of the central housing part 10.21, is made in the region of the respective joints T1 and T2. The connection between the housing parts comprising the central housing part 10.21 and the side housing parts 10.22 and 10.23, as component parts of the second partial housing unit 10.2, and the partial housing unit 10.1 is made in the region of the main joint TH. For this purpose, the individual mutually facing component parts of the housing are designed with corresponding joining regions 21 at the main joint TH and 22.1, 22.2 and 22.3 on that side of the central housing part 10.21 and the side housing part 10.22 or 10.23 of partial housing unit 10.2 which faces the main joint TH in the installation position. The joining regions on the side housing parts 10.22 and 10.23 for connection to the central housing part 10.21 are denoted by 23.2 and 23.3. The joining regions on the central housing part 10.21 are denoted by 23.11 and 23.12. The structural design of the joining regions is implemented in a manner dependent on the selected connecting devices for joining the individual component parts of the housing to the overall housing 10. There is a multiplicity of possibilities for these devices, wherein releasable and nonpositive connecting devices are preferably selected. In this case, the component parts of the housing are preferably designed with flange surfaces in the region of the main joints TH and joints T1, T2, TH2 thereof, said flanges making it possible to accommodate and/or guide nonpositive connecting devices, in particular fastening elements, e.g. screws and threads.
[0076] Partial housing unit 10.3 is connected to the central housing part 10.21 by means of joint TH2. The above statements relating to the structural design and dimensioning of joints can be applied to this. Partial housing unit 10.3 is preferably dimensioned and designed in such a way that it extends substantially over the extent of the central housing part 10.21 in a direction transverse to the shafts supported therein, thereby making it possible to carry out removal of the side housing parts 10.22, 10.23 independently of partial housing unit 10.3 and of the shafts supported therein and of the output units connected to these.
[0077] Joints T1 and T2 are arranged outside the support regions L3, L4, L5 and L6. They are preferably arranged within the extent of the tip diameter of the large wheel 4 when said diameter is projected into the main joint. As a result, the selected dimensions of the connecting region between the central housing part 10.21 and partial housing unit 10.1 can be as large as possible, ensuring that housing part 10.1 is stiffened over a relatively large region of extent by the connection of the mutually opposite housing walls via the central housing part.
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[0080] The support region L4 of the large wheel 4 is arranged on the first partial housing unit 10.1 but outside the main joint of the housing 10, said main joint providing a seal with respect to the environment, in particular an oil seal.
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[0082] Here too, joints T1 and T2 between the central housing part 10.21 and the side housing parts 10.22 and 10.23 extend between the shafts of the large wheel and the gearwheels that are in mesh with the latter and mounted in the main joint, in a view of the transmission 1 looking toward the faces of the gearwheels in mesh with one another.
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[0085] Axes of rotation R3, R4 and R5 and hence support regions L3, L4, L5 of the gearwheels 3, 5 and 4 are arranged in a common plane in the main joint TH. Axis of rotation R7 is arranged offset with respect to this in a joint TH2. Partial housing unit 10.2 forms a housing top part and is divided into the following housing parts: central housing part 10.21 and side housing parts 10.22 and 10.23. Joints T1 and T2 extend in the region of the tip diameter of the large wheel 4. The housing top part is closed by means of partial housing unit 10.3. This embodiment corresponds substantially to the configuration shown in
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[0090] The prime mover shown in
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[0093] If the output gearwheels, in particular pinion shafts, are installed with the rotors mounted, a gas seal is installed with the rear wall divided, before the installation of the top part of the rear wall. Otherwise, the rear wall and gas seal are installed in one step.
[0094] The division according to the invention of the transmission housing is not restricted to the embodiments illustrated in the figures and the transmission configurations depicted for use in transmission turbomachines. The decisive point in an embodiment having gearwheels in mesh with a large wheel is that the partial housing unit should be embodied in such a way that all that is required is that those housing parts which do not accommodate the large wheel have to be removed completely during servicing and assembly, but can remain connected to the other partial housing units.
LIST OF REFERENCE SIGNS
[0095] 1 transmission, in particular an integral transmission [0096] 2 transmission turbomachine, in particular transmission compressor or expansion machine [0097] 3 input gearwheel [0098] 4 large wheel [0099] 5 output gearwheel [0100] 6 output gearwheel [0101] 7 output gearwheel [0102] 8 intermediate wheel [0103] 9.1 compressor housing [0104] 10 housing [0105] 10.1, [0106] 10.2, 10.3 partial housing [0107] 10.21 central housing part [0108] 10.22, 10.23 side housing part [0109] 11 turbine [0110] 12 foundation [0111] 13 input shaft [0112] 14 large-wheel shaft [0113] 15 output shaft [0114] 16 output shaft [0115] 17 output shaft [0116] 18 intermediate wheel shaft [0117] 19.1, 19.2 compressor housing [0118] 20 transmission compressor [0119] 21 joining region [0120] 22.1, 22.2, [0121] 22.3 joining region [0122] 23.11, 23.12, [0123] 23.2, 23.3 joining region [0124] 24 prime mover [0125] 25 electric motor [0126] 26.1, 26.2 compressor housing [0127] 27 electric motor [0128] 28 output gearwheel, in particular stub shaft pinion [0129] 1, V2, V3, V4 compressor [0130] 11, V12, V21, [0131] V31, V32 compressor [0132] R3, R4, R5, [0133] 6, R7, R8 axis of rotation [0134] TH main joint [0135] T1, T2, TH2 joint [0136] AE3, AE4, AE5, [0137] AE6, AE7 plane of arrangement [0138] E plane [0139] A-I method steps