HYDRAULIC PUMP/MOTOR WITH ROTATION DETECTION MECHANISM
20170276055 · 2017-09-28
Inventors
Cpc classification
F01P5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01P5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G11B7/09
PHYSICS
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic pump/motor includes a rotational shaft rotatably attached inside a casing, a cylinder block configured to rotate together with the rotational shaft, a plurality of pistons, a swash plate, a valve plate, and a rotation detection mechanism. The rotation detection mechanism includes a detection target section having three or more recesses formed on an outer peripheral surface of the cylinder block in a unique arrangement pattern with different arc lengths between the three continuous recesses with respect to one rotational direction of the rotational shaft and being formed so as not to include the unique arrangement pattern with respect to the other rotational direction of the rotational shaft, each of the three or more recesses having a cross section having a same semicircular shape perpendicular to a direction of the rotational shaft; and a rotation sensor arranged in the casing in a state of facing the detection target section.
Claims
1. A hydraulic pump/motor, comprising: a rotational shaft rotatably attached inside a casing; a cylinder block configured to rotate together with the rotational shaft; a plurality of pistons fittingly and reciprocatingly inserted into a plurality of cylinder bores formed on the cylinder block; a swash plate provided inside the casing so as to be tilted with respect to the rotational shaft and configured to slide a distal end portion of the plurality of pistons in a manner to achieve sliding contact; a valve plate configured to come in sliding contact with a rear end surface of the cylinder block; and a rotation detection mechanism configured to obtain a rotational direction and a rotation speed of the rotational shaft, the rotation detection mechanism including: a detection target section including three or more recesses formed on an outer peripheral surface of the cylinder block, the three or more recesses being formed in a unique arrangement pattern with different arc lengths between the three continuous recesses with respect to one rotational direction of the rotational shaft and being formed so as not to include the unique arrangement pattern with respect to the other rotational direction of the rotational shaft, each of the three or more recesses having a cross section having a same semicircular shape perpendicular to a direction of the rotational shaft; and a rotation sensor arranged in the casing in a state of facing the detection target section and configured to detect the detection target section, wherein the hydraulic pump/motor is configured to rotate the rotational shaft by circulating oil into the cylinder bore via a port provided on the valve plate and to obtain the rotational direction and the rotation speed of the rotational shaft by the rotation detection mechanism.
2. The hydraulic pump/motor according to claim 1, wherein the unique arrangement pattern includes first, second, and third arc lengths with respect to the one rotational direction of the rotational shaft, and one of an arc length adjoining the first arc length with respect to the other rotational direction of the rotational shaft and an arc length adjoining the third arc length with respect to the one rotational direction of the rotational shaft differs from the second arc length.
3. The hydraulic pump/motor according to claim 1, wherein the three or more recesses are arranged such that a condition that the three or more recesses are arranged to be asymmetrical with respect to a line passing through both a shaft center of the rotational shaft and a middle point of a line connecting two adjacent recesses is satisfied for all of two adjacent recesses.
4. The hydraulic pump/motor according to claim 1, wherein each of the three or more recesses is formed at an angle position that divides an angle between cylinder center positions of the adjoining cylinder bores formed with respect to the shaft center of the rotational shaft, into two.
5. The hydraulic pump/motor according to claim 1, wherein a dummy hole for adjusting rotation balance is provided inside the cylinder block.
6. The hydraulic pump/motor according to claim 1, wherein the rotation sensor is provided at a position corresponding to a portion from a deepest portion of the cylinder bore to a rear end surface of the cylinder block, in a shaft direction of the cylinder block.
7. The hydraulic pump/motor according to claim 1, wherein the rotation sensor is arranged in a plane that includes both a line on a sliding surface of the swash plate orthogonal to the shaft center of the rotational shaft and the shaft center.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF EMBODIMENTS
[0032] Hereinafter, embodiments of a hydraulic pump/motor with a rotation detection mechanism according to the present invention will be described with reference to the attached drawings. Note that in the following embodiments, a case where the hydraulic pump/motor with a rotation detection mechanism according to the present invention is applied to a swash plate type hydraulic motor (hereinafter, referred to as a “hydraulic motor”) will be described. Moreover, description will be made on the assumption that the hydraulic motor is a fan driving motor. Note that the fan is provided to promote heat exchange of a radiator by allowing a low-temperature air sucked with the rotation of the fan, to pass through the radiator.
[0033] (Overall Configuration of Hydraulic Motor)
[0034]
[0035] As illustrated in
[0036] The casing 11 contains, inside itself, the rotational shaft 13, the cylinder block 14, the valve plate 16, and the swash plate 17, forming a cylindrical shape including a cylindrical unit 21 having opening on one end, and an end wall unit 22. Hereinafter, the end wall unit 22 side of the casing 11 will be referred to as a “distal end side” and an opening side will be referred to as a “rear end side”. As illustrated in
[0037] The end cover 12 is a lid body for closing the opening on the rear end side of the casing 11. The end cover 12 incorporates a directional control valve 1, on which a spool 1a is switched, thereby switching the direction of supply/discharge of oil from a hydraulic pump 2. On the casing 11, an oil seal 23a is provided between the end wall unit 22 and the rotational shaft 13 of the cylindrical unit 21. Moreover, an oil seal 23b is provided between the casing 11 and the end cover 12. With the oil seal 23a and the oil seal 23b, oil is encapsulated into the casing 11.
[0038] The rotational shaft 13 is rotatably supported at the casing 11 and the end cover 12 via bearings 24a and 24b. Note that, in the following description, a side on which the rotational shaft 13 is supported by the bearing 24a will be referred to as a “proximal end side” and a side on which the rotational shaft 13 is supported by the bearing 24b will be referred to as a “distal end side”. As illustrated in
[0039] The cylinder block 14 is connected with the rotational shaft 13 via a spline 26 and rotates integrally with the rotational shaft 13, inside the casing 11. The cylinder block 14 is arranged such that an end surface 27 on the distal end side (hereinafter, referred to as a “distal end surface 27”) faces the swash plate 17, while an end surface 28 on the rear end side (hereinafter, referred to as a “rear end surface 28”) comes in sliding contact with the surface of the valve plate 16, the cylinder block 14 being in rotatably contact with the valve plate 16. As illustrated in
[0040] The piston 15 is fittingly and reciprocatingly inserted into each of the cylinder bores 29. The piston 15 presses the swash plate with oil supply into the cylinder bore 29 and generates a rotational force onto the cylinder block 14 by using a rotational direction component force generated when the swash plate 17 is pressed. As illustrated in
[0041] The valve plate 16 is formed in a disc shape, being fixed to the end cover 12 so as to be in sliding contact with the rear end surface 28 of the cylinder block 14. As illustrated in
[0042] The swash plate 17 is provided between the end wall unit 22 and the cylinder block 14, in the casing 11, and includes a flat sliding surface S tilted by a predetermined angle within a surface parallel to the X-Y plane, as illustrated in
[0043] As illustrated in
[0044] Next, a rotation sensor 50 provided on the above-described hydraulic motor 10 and a detection target section 52 detected by the rotation sensor 50 will be described in detail.
[0045] (Rotation Sensor)
[0046] As illustrated in
[0047] The rotation sensor 50 includes a detecting unit 51 configured to detect the detection target section 52 provided on an outer peripheral surface of the cylinder block 14. The detecting unit 51 is fixed on the casing 11, in a state of facing the detection target section 52 with a predetermined interval between each other. A result of detection obtained by the detecting unit 51 is transmitted to the controller C (refer to
[0048] (Arrangement Position of Rotation Sensor)
[0049] Arrangement position of the above-described rotation sensor 50 will be described in more detail. As illustrated in
[0050] Herein, the “rear end side of casing” means a position facing the position between a deepest portion 41 of a portion where an inner diameter of the cylinder bore 29 is the piston diameter, and the rear end surface 28 of the cylinder block 14, in a shaft direction of the cylinder block 14. The reason why the rotation sensor 50 is arranged on the rear end side of the casing 11 will be described as follows. On the rotational shaft 13, the proximal end side and the distal end side are supported respectively by the bearings 24a and 24b. Accordingly, deviation of the rotational shaft 13 due to whirling rotation is maximized at a central portion between the proximal end side and the distal end side. Therefore, in a case where the detecting unit 51 is provided at the proximal end side of the rotational shaft 13, that is, at a position facing the position between the deepest portion 41 of the cylinder bore 29 and the rear end surface 28 of the cylinder block 14, in the shaft direction of the cylinder block 14, as illustrated in
[0051] Moreover, as described above, the hydraulic motor 10 rotates the cylinder block 14 by changing, with time, the position of the piston 15 that slides inside the cylinder bore 29 arranged on a same circumference. Therefore, whirling of the cylinder block 14 occurs in a maximum tilt angle direction of the swash plate 17, that is, within the X-Y plane illustrated in
[0052] Herein, the “X-Z plane” represents a plane including both a line on the sliding surface S of the swash plate 17, orthogonal to a shaft center 13a of the rotational shaft 13 and the shaft center 13a. That is, the “line on the sliding surface S of the swash plate 17, orthogonal to a shaft center 13a” is a line orthogonal to the line of the swash plate 17 in the maximum tilt angle direction. In other words, the “plane including both a line on the sliding surface S of the swash plate 17, orthogonal to the shaft center 13a, and the shaft center 13a”, is a plane orthogonal to the plane (X-Y plane in
[0053] In a case where the rotation sensor 50 is arranged within the X-Z plane orthogonal to the X-Y plane, it is possible to suppress the effects of vibration of the cylinder block 14 in the X-Y direction to the minimum level. Note that the “plane including both a line on the sliding surface of the swash plate, orthogonal to a shaft center of the rotational shaft, and the shaft center” includes a plane obtained by rotating the X-Z plane illustrated in
[0054] Note that in a case where the variable displacement type capable of changing the tilt angle of the swash plate 17 is applied, the above-described X-Z plane represents a plane that includes both a shaft center (not illustrated) of a swash plate rotational shaft that tilts the swash plate 17 and the shaft center 13a of the rotational shaft 13.
[0055] The rotation sensor 50 is implemented by employing, for example, an electromagnetic pickup type sensor using a magnetoresistive (MR) element and a Hall element.
[0056] (Detection Target Section)
[0057] As illustrated in
[0058] When the cylinder block 14 is rotated, the recesses 6 and a portion with no recesses 6 being formed, on the detection target section 52, pass through the position of the rotation sensor 50, thereby periodically changing the distance (magnetic field) between the detecting unit 51 and the detection target section 52. The detecting unit 51 of the rotation sensor 50 output the voltage generated by the change in the magnetic field as a detection signal and transmits the detection signal to the controller C. For each rotation of the cylinder block 14, the detection signal exhibits the unique arrangement pattern, for one rotational direction, and exhibits another unique arrangement pattern inverse to the unique arrangement pattern, for the other rotational direction. Accordingly, the controller C detects the rotational direction depending on whether the detected pattern has the unique arrangement pattern or the inverse unique arrangement pattern, and detects the rotation speed by the number of detection of the unique arrangement pattern or the inverse unique arrangement pattern.
[0059] (Arrangement Pattern of Three Recesses)
[0060]
[0061] The recess 6a is provided at an angle position that divides a portion between the angle positions θ1 and θ2 into two. The recess 6b is provided at an angle position that divides a portion between the angle positions θ2 and θ3 into two. The recess 6c is provided at an angle position that divides a portion between the angle positions θ4 and θ5 into two. Each of the recesses 6a to 6c is formed by end mill machining, each having semicircular shaped cross section. As a result, this enables easy machining of each of the recesses 6a to 6c because a tool used for machining the cylinder block 14 can also be used as it is without any attachment work.
[0062] An arc length R1 between the recesses 6a and 6b is L1, an arc length R2 between the recesses 6b and 6c is L1×2, and an arc length R3 between the recesses 6c and 6a is L1×4. In short, each of the arc lengths R1 to R3 differs from each other. As a result, the arc length R2 is arranged to adjoin the arc length R1 as a reference, and the arc length R3 is further arranged to adjoin the arc length R2, with respect to the forward rotational direction F. The arc length R3 is arranged to adjoin the arc length R1 again. Moreover, with respect to the reverse rotational direction B, there is no formation of the pattern in which adjoining arc lengths sequentially form R1, R2, and R3.
[0063] Herein, in a case where the rotation sensor 50 is provided at the angle position θ1 and the rotation of the cylinder block 14 is in the forward rotational direction F, the rotation sensor 50 sequentially detects the recesses 6 in the order of recesses 6c, 6b, and 6a, and generates a forward rotation detection signal, as illustrated in
[0064] As illustrated in
[0065] (Dummy Hole for Adjusting Rotation Balance)
[0066] Meanwhile, in
[0067] (Diameter of Recesses and Dummy Holes)
[0068] As illustrated in
[0069] (Arrangement Pattern of Four or More Recesses)
[0070] Note that the number of recesses 6 is not limited to three, but may be four or more. In this case, the recesses 6 are arranged so as to form at least three adjoining different arc lengths R1 to R3 with respect to the forward rotational direction F and so as not to form at least three adjoining different arc lengths R1 to R3 with respect to the reverse rotational direction B. That is, each of the recesses 6 is arranged such that three or more recesses 6 are formed on the outer peripheral surface of the cylinder block 14 and that the three or more recesses 6 form the unique arrangement pattern with different arc lengths R1 to R3 between three continuous recesses 6 with respect to the forward rotational direction F of the cylinder block 14, and that the three or more recesses 6 do not include the unique arrangement pattern, with respect to the reverse rotational direction B of the cylinder block 14.
[0071] For example, as illustrated in
[0072] As illustrated in
[0073] Each of the above-described recess 6 is provided at an intermediate position between the cylinder bores 29 adjacent in the circumference direction. Alternatively, it is also allowable to provide two or more recesses 6 at this intermediate position when the detection resolution of the rotation sensor 50 is high. Moreover, it is allowable to provide the recesses 6 on an outer peripheral surface in the vicinity of the angle position passing through the center of the cylinder bore 29.
[0074] In this case, it is possible to form a large number of recesses 6. Arrangement of the recesses 6 on the outer periphery will be described with reference to
[0075] As illustrated in
[0076] Moreover, in a case where arrangement patterns of three or more recesses 6 are examined from another view point, it would be sufficient that the three or more recesses 6 are arranged such that a condition that the three or more recesses 6 are arranged to be asymmetrical with respect to a line passing through both the shaft center 13a and a middle point of a line connecting two adjacent recesses 6 is satisfied for all of two adjacent recesses 6.
[0077] Note that the above-described embodiment assumes providing three or more recesses 6 on the outer peripheral surface of the cylinder block 14. Alternatively, it is also allowable to provide three or more protrusions instead of the recesses 6, and to determine the arc length between the protrusions to be R1 to R3, which correspond to the arc lengths between the recesses 6.
[0078] (Arrangement Position of Detection Target Section in Rotational Shaft Direction)
[0079] Corresponding to the configuration in which the detecting unit 51 of the rotation sensor 50 is arranged on the rear end side of the casing, the detection target section 52 is formed between the deepest portion 41 of a portion where the inner diameter of the cylinder bore 29 is the piston diameter, and the rear end surface 28 of the cylinder block 14, in the shaft direction of the cylinder block 14. As illustrated in
[0080] In the above-described embodiment, the three or more recesses 6 are formed on the outer peripheral surface of the cylinder block 14, the three or more recesses 6 are formed so as to have the unique arrangement pattern with different arc lengths R1 to R3 between three continuous recesses 6 with respect to one rotational direction (forward rotational direction F) of the cylinder block 14, and at the same time, formed so as not to have the unique arrangement pattern, with respect to the other rotational direction (the reverse rotational direction B) of the cylinder block 14. Then, it is possible determine the rotational direction of the cylinder block 14 in accordance with the presence/absence of detection of the unique arrangement pattern.
[0081] That is, in the present embodiment, it is possible to determine not only the rotation speed but also the rotational direction, of the rotational shaft 13. As a result, the controller C can control the rotational direction and the rotation speed of the hydraulic motor 10 by adjusting the control current toward the directional control valve 1 using the electromagnetic flow adjusting (EPC) valve on the basis of the relationship of the rotational direction/rotation speed of the hydraulic motor 10, with respect to the control current, illustrated in
[0082] Moreover, each of the three or more recesses 6 has a cross section having a same semicircular shape, making it possible to form the recesses with end mill machining easily.
[0083] Moreover, since the dummy hole 7 for adjusting rotation balance is provided inside the cylinder block 14, it is possible to suppress whirling of the cylinder block 14 even when the recesses 6 are formed with irregular pitches on the outer peripheral surface of the cylinder block 14. As a result, it is possible to detect the rotational direction and the rotation speed of the cylinder block 14 with high accuracy.
REFERENCE SIGNS LIST
[0084] 1 directional control valve [0085] 1a spool [0086] 2 hydraulic pump [0087] 3, 4 pipe line [0088] 5 oil tank [0089] 6, 6a to 6d recess [0090] 7, 7a, 7b hole [0091] 10 hydraulic motor [0092] 11 casing [0093] 12 end cover [0094] 13 rotational shaft [0095] 13a shaft center [0096] 14 cylinder block [0097] 15 piston [0098] 16 valve plate [0099] 17 swash plate [0100] 18 mounting unit [0101] 21 cylindrical unit [0102] 22 end wall unit [0103] 23a, 23b oil seal [0104] 24 cylinder block [0105] 24a, 24b bearing [0106] 25 through hole [0107] 26 spline [0108] 27 distal end surface [0109] 28 rear end surface [0110] 29 cylinder bore [0111] 31 supply-discharge port [0112] 32 cylinder port [0113] 33 piston shoe [0114] 34 shoe retainer [0115] 41 deepest portion [0116] 42 supply-discharge passage [0117] 50 rotation sensor [0118] 51 detecting unit [0119] 52 detection target section [0120] B reverse rotational direction [0121] C controller [0122] F forward rotational direction [0123] R1, R2, R3 arc length [0124] S sliding surface [0125] θ1 to θ7 angle position