COMBUSTION CHAMBER ASSEMBLY
20170276356 · 2017-09-28
Assignee
Inventors
Cpc classification
F23R3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A combustion chamber assembly comprises an annular combustion chamber casing, a combustion chamber, a fuel injector and a tubular seal. The combustion chamber comprises an upstream end wall having an aperture extending there-through. A fuel injector head of the fuel injector is locatable in the aperture in the end wall and the fuel injector head has an axis. The tubular seal is positioned between the fuel injector head and the aperture in the end wall and the tubular seal has a flange and an aperture extends there-through. The tubular seal is movable radially and circumferentially with respect to the axis of the casing. The fuel injector head is locatable in the tubular seal. The aperture in the upstream end wall has a major radial dimension and a minor circumferential dimension relative to the axis of the casing to allow insertion or removal of a lean burn fuel injector head.
Claims
1. A combustion chamber assembly comprising an annular combustion chamber casing, at least one combustion chamber, at least one fuel injector and at least one tubular seal, the combustion chamber casing having an axis and at least one aperture extending there-through, the combustion chamber having a centre line, the combustion chamber comprising an upstream end wall having at least one aperture extending there-through, the at least one fuel injector comprising a fuel feed arm, a flange and a fuel injector head, the at least one fuel injector being locatable in the at least one aperture in the annular combustion chamber casing, the flange of the at least one fuel injector being securable to the annular combustion chamber casing, the fuel injector head of the at least one fuel injector being locatable in the at least one aperture in the upstream end wall, the fuel injector head having an axis and a plurality of annular passages, the at least one tubular seal being positionable between the fuel injector head and the at least one aperture in the upstream end wall, the at least one tubular seal having a flange, an aperture extending through the at least one tubular seal, the at least one tubular seal being movable radially and circumferentially with respect to the axis of the annular combustion chamber casing, the fuel injector head being locatable in the at least one tubular seal, and the at least one aperture in the upstream end wall being oval in cross-sectional shape, the at least one aperture in the upstream end wall having a major dimension in a radial direction and a minor dimension in a circumferential direction relative to the axis of the annular combustion chamber casing and the major dimension being greater than the minor dimension.
2. A combustion chamber assembly as claimed in claim 1 wherein the centre line of the combustion chamber being arranged at an angle to the axis of the annular combustion chamber casing.
3. A combustion chamber assembly as claimed in claim 1 wherein the axis of the fuel injector head being arranged at an angle to the axis of the annular combustion chamber casing and/or at an angle to the flange of the fuel injector and parallel to the centre line of the at least one combustion chamber.
4. A combustion chamber assembly as claimed in claim 1 wherein the fuel injector head having a part spherical surface and the part spherical surface of the fuel injector head abutting the at least one tubular seal.
5. A combustion chamber assembly as claimed in claim 1 wherein the axis of the aperture through the at least one tubular seal being arranged parallel to the axis of the fuel injector head.
6. A combustion chamber assembly as claimed in claim 1 wherein the at least one aperture in the upstream end wall having an oval race track cross-sectional shape.
7. A combustion chamber assembly as claimed in claim 1 wherein the at least one aperture having a corresponding locating ring and the locating ring having an oval aperture extending there-through.
8. A combustion chamber assembly as claimed in claim 7 wherein the oval aperture in the locating ring being race track shaped.
9. A combustion chamber assembly as claimed in claim 7 wherein the locating ring being aligned with the at least one aperture in the upstream end wall.
10. A combustion chamber assembly as claimed in claim 7 wherein the locating ring being positioned axially between the flange of the tubular seal and an upstream surface of the upstream end wall.
11. A combustion chamber assembly as claimed in claim 7 wherein the locating ring being positioned within the at least one aperture in the upstream end wall.
12. A combustion chamber assembly as claimed in claim 1 wherein the at least one combustion chamber having at least one heat shield, the at least one heat shield having an oval aperture extending there-through, the aperture in the at least one heat shield being aligned with the at least one aperture in the upstream end wall.
13. A combustion chamber assembly as claimed in claim 12 wherein the oval aperture in the at least one heat shield being race track shaped.
14. A combustion chamber assembly as claimed in claim 1 comprising a locating ring having an oval shaped aperture and an oval shaped outer surface, the locating ring aligning with the oval shaped aperture in the upstream end wall and a heat shield having an oval shaped aperture aligned with the aperture in the upstream end wall.
15. A combustion chamber assembly as claimed in claim 1 wherein the at least one combustion chamber being an annular combustion chamber, the upstream end wall having a plurality of circumferentially spaced apertures extending there-through, each aperture in the upstream end wall being oval in cross-sectional shape, each aperture in the upstream end wall having a major dimension in a radial direction and a minor dimension in a circumferential direction relative to the axis of the annular combustion chamber casing and the major dimension of each aperture being greater than the minor dimension of the respective aperture.
16. A combustion chamber assembly as claimed in claim 1 wherein the at least one tubular seal having a guide feature and the combustion chamber assembly having a corresponding guide feature such that the at least one tubular seal is movable radially with respect to the axis of the annular combustion chamber casing.
17. A combustion chamber assembly as claimed in claim 1 wherein the fuel injector head having a cylindrical surface and the cylindrical surface of the fuel injector head abutting the at least one tubular seal.
18. A combustion chamber assembly comprising an annular combustion chamber casing, an annular combustion chamber, at least one fuel injector and at least one tubular seal, the combustion chamber casing having an axis and at least one aperture extending there-through, the combustion chamber having a centre line, the combustion chamber comprising a radially inner annular wall, a radially outer annular wall and an upstream end wall, the upstream end wall having at least one aperture extending there-through, the at least one fuel injector comprising a fuel feed arm, a flange and a fuel injector head, the at least one fuel injector being locatable in the at least one aperture in the annular combustion chamber casing, the flange of the at least one fuel injector being securable to the annular combustion chamber casing, the fuel injector head of the at least one fuel injector being locatable in the at least one aperture in the upstream end wall, the fuel injector head having an axis and a plurality of annular passages, the at least one tubular seal being positionable between the fuel injector head and the at least one aperture in the upstream end wall, the at least one tubular seal having a flange, an aperture extending through the at least one tubular seal, the at least one tubular seal being movable radially and circumferentially with respect to the axis of the annular combustion chamber casing, the fuel injector head being locatable in the at least one tubular seal, the fuel injector head having a part spherical surface, the part spherical surface of the fuel injector head abutting the at least one tubular seal, and the at least one aperture in the upstream end wall being oval in cross-sectional shape, the at least one aperture in the upstream end wall having a major dimension in a radial direction and a minor dimension in a circumferential direction relative to the axis of the annular combustion chamber casing and the major dimension being greater than the minor dimension.
Description
[0020] Embodiments of the invention will now be described by way of example only, with reference to the Figures, in which:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031] With reference to
[0032] The gas turbine engine 10 works in the conventional manner so that air entering the intake 11 is compressed by the fan 12 to produce two air flows: a first air flow A into the intermediate pressure compressor 13 and a second air flow B which passes through the bypass duct 22 and the bypass exhaust nozzle 23 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow directed into it before delivering that air to the high pressure compressor 14 where further compression takes place. The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high 16, intermediate 17 and low 18 pressure turbines drive respectively the high pressure compressor 14, intermediate pressure compressor 13 and fan 12, each by suitable interconnecting shaft 24, 25 and 26 respectively.
[0033] The combustion chamber assembly 15 is shown more clearly in
[0034] The annular combustion chamber casing 30 has an axis which is coaxial with the rotational axis X of the gas turbine engine 10 and the annular combustion chamber casing 30 has a plurality of apertures 38 extending there-through. The apertures 38 extend radially through the annular combustion chamber casing 30 and the apertures 38 are circumferentially spaced apart and are arranged in a common plane perpendicular to the axis of the annular combustion chamber casing 30. The apertures 38 are generally equally spaced circumferentially around the annular combustion chamber casing 30.
[0035] The annular combustion chamber 32 comprises an upstream end wall 40, a radially inner annular wall 42 and a radially outer annular wall 44. The upstream end of the radially inner annular wall 42 is secured to the upstream end wall 40 and the upstream end of the radially outer annular wall 44 is secured to the upstream end wall 40. The upstream end wall 40 is also known as a metering panel or metering wall. The upstream end wall 40 has a plurality of apertures 46 extending there-through. The apertures 46 extend perpendicularly through the upstream end wall 40 of the annular combustion chamber 32 and the apertures 46 are circumferentially spaced apart. The apertures 46 are generally equally spaced circumferentially around the upstream end wall 40 of the annular combustion chamber casing 32. The annular combustion chamber 32 and the centre line 48 of the combustion chamber 32 are arranged parallel to the axis of the annular combustion chamber casing 30 and the axis X of the turbofan gas turbine engine 10.
[0036] The annular combustion chamber 32 also comprises a plurality of heat shields 50 on the upstream end wall 40 within the annular combustion chamber 32 to protect the upstream end wall 40 from the hot combustion gases, as seen more clearly in
[0037] The radially inner annular wall 42 may be provided with a plurality of tiles 43 spaced radially outwardly from the radially inner annular wall 42 at a greater radial distance to protect the radially inner annular wall 42 from the hot combustion gases. There may be one or more rows of circumferentially spaced tiles 43. Similarly, the radially outer annular wall 44 may be provided with a plurality of tiles 45 spaced radially inwardly from the radially outer annular wall 44 at a smaller radial distance to protect the radially outer annular wall 44 from the hot combustion gases. There may be one or more rows of circumferentially spaced tiles 45. Each tile 43, 45 is secured to the respective annular wall 42 or 44 by a plurality of threaded studs which extend from the tile 43, 45 through apertures in the respective annular wall 42 or 44 and which thread into corresponding nuts. However, the tiles 43, 45 may be secured to the annular walls 42 and 44 by other suitable arrangements.
[0038] Each fuel injector 34 comprises a fuel feed arm 54, a flange 56 and a fuel injector head 58. Each fuel injector 34 locates in a corresponding one of the apertures 38 in the annular combustion chamber casing 30 and the flange 56 of each fuel injector 34 is removably secured to the annular combustion chamber casing 30. The flange 56 of each fuel injector 34 is secured to a respective boss on the outside of the annular combustion chamber casing 30 by a plurality of bolts (not shown) which locate in threaded holes in the boss.
[0039] The fuel injector head 58 of each fuel injector 34 is located in a corresponding one of the apertures 46 in the upstream end wall 40. The fuel injector head 58 of each fuel injector 34 has an axis 60 and a plurality of coaxial passages, described below. The axis 60 of the fuel injector head 58 is arranged parallel to the axis of the annular combustion chamber casing 30, parallel to the flange 56 of the fuel injector 34 and the axis X of the turbofan gas turbine engine 10 and the axis 60 of the fuel injector head 58 is parallel to the centre line 48 of the annular combustion chamber 32. The centre line 48 of the annular combustion chamber 32 is arranged parallel to the axis of the annular combustion chamber casing 30.
[0040]
[0041] Each tubular seal 36 is positioned between the associated fuel injector head 58 and the corresponding aperture 46 in the upstream end wall 40 of the annular combustion chamber 32. Each tubular seal 36 comprises a flange 62 and an aperture 64 extending through the tubular seal 36 and the axis of the aperture 64 is arranged parallel to the axis 60 of the fuel injector head 58. Each tubular seal 36 is movable radially and circumferentially with respect to the axis of the annular combustion chamber casing 30. Each tubular seal 36 is also movable radially with respect to the axis of the corresponding aperture 46 in the upstream end wall 40 of the annular combustion chamber 32. The flange 62 of each tubular seal 36 locates in a groove 65 defined by the upstream end wall 40 and a corresponding one of the heat shields 50.
[0042] Each fuel injector head 58 is located in the corresponding tubular seal 36 and each fuel injector head 58 has a cylindrical, or part spherical, surface 66 and the cylindrical, or part spherical, surface 66 of each fuel injector head 58 abuts the corresponding tubular seal 36. The contact between the cylindrical, or part spherical, surface 66 of each fuel injector head 58 and the corresponding tubular seal 36 forms an air seal. The axis of the fuel injector head 58 and the axis of the aperture 64 in the tubular seal 36 are coaxial.
[0043] Each aperture 46 in the upstream end wall 40 is oval in cross-sectional shape, as seen more clearly in
[0044] It is to be noted that when the fuel injectors 34 are installed in the annular combustion chamber 32 that the axis 60 of each fuel injector head 58 and the axis of the corresponding tubular seal 36 may positioned radially inwardly of the positions of the corresponding centre 67 of the oval aperture 52 in the heat shield 50 and the corresponding centre 37 of the oval aperture 46 in the upstream end wall 40.
[0045] In order to remove a fuel injector 34, once the bolts have been removed from the flange 56 of the fuel injector 34, the fuel injector head 58 and the tubular seal are moved radially outwardly such that the axis 60 of the fuel injector head 58 and the axis of the corresponding tubular seal 36 are positioned radially outwardly of the corresponding centre 67 of the oval aperture 52 in the heat shield 50 and the corresponding centre 37 of the oval aperture 46 in the upstream end wall 40. The fuel injector 34 is then moved axially such that the fuel injector head 58 moves axially out of the corresponding tubular seal 36.
[0046] The advantage of the present disclosure is that the apertures in the upstream end wall of the annular combustion chamber are not circular but are oval with their major dimensions arranged radially such that it is not necessary to increase the diameter of the apertures in the upstream end wall and hence the distances and the amount of material between the aperture in the upstream end wall is not reduced and the strength of the upstream end wall is not reduced and the space available to provide impingement cooling holes in the upstream end wall is not reduced. Similarly, the central apertures in the heat shields of the annular combustion chamber are not circular but are oval with their major dimensions arranged radially such that it is not necessary to increase the diameter of the apertures in the heat shields and hence the distances and the amount of material between the aperture in the heat shields the peripheral walls is not reduced and the space available to provide effusion cooling holes in the heat shields is not reduced. Thus, the present disclosure increases the tubular seal clearance to enable lean burn fuel injectors to be installed and/or removed from the tubular seals located in the upstream end wall of the combustion chamber whilst minimising the amount of material, metal, removed from the upstream end wall and the heat shields. The working life of the heat shields used with lean burn fuel injectors is increased by maximising the cooling of the heat shields.
[0047] A further combustion chamber assembly 115 is shown more clearly in
[0048] Again, in order to remove a fuel injector 34, once the bolts have been removed from the flange 56 of the fuel injector 34, the fuel injector head 58 and the tubular seal are moved radially outwardly such that the axis 60 of the fuel injector head 58 and the axis of the corresponding tubular seal 36 are positioned radially outwardly of the corresponding centre 67 of the oval aperture 52 in the heat shield 50 and the corresponding centre 37 of the oval aperture 46 in the upstream end wall 40. The fuel injector 34 is then moved axially such that the fuel injector head 58 moves axially out of the corresponding tubular seal 36.
[0049] The at least one aperture may have a corresponding locating ring and the locating ring having an oval aperture extending there-through. The oval aperture in the locating ring may be race track shaped. The locating ring may be aligned with the at least one aperture in the upstream end wall. The locating ring may be positioned axially between the flange of the tubular seal and an upstream surface of the upstream end wall. The locating ring may be positioned within the at least one aperture in the upstream end wall.
[0050] A combustion chamber assembly with an alternative upstream end wall 140 arrangement is shown in
[0051] A further combustion chamber assembly with an alternative upstream end wall 240 arrangement is shown in
[0052] Another combustion chamber assembly with an alternative upstream end wall 340 arrangement is shown in
[0053] A locating ring may have an oval shaped aperture and an oval shaped outer surface, the locating ring aligning with the oval shaped aperture in the upstream end wall and a heat shield having an oval shaped aperture aligning with the aperture in the upstream end wall. The locating ring may locate in the oval shaped aperture in the upstream end wall.
[0054] The combustion chamber assembly may have guide features provided on the tubular seal and corresponding guide features provided on adjacent structure such that the tubular seal moves radially with respect to the combustion chamber. The tubular seal may be movable radially with respect to the axis of the annular combustion chamber casing. The corresponding guide features may be provided on the locating ring, the heat shield or the upstream end wall.
[0055] The at least one combustion chamber may be an annular combustion chamber, the upstream end wall having a plurality of circumferentially spaced apertures extending there-through, each aperture in the upstream end wall being oval in cross-sectional shape, each aperture in the upstream end wall having a major dimension in a radial direction and a minor dimension in a circumferential direction relative to the axis of the annular combustion chamber casing and the major dimension of each aperture being greater than the minor dimension of the respective aperture.
[0056] The axis of the fuel injector head may be arranged at an angle to the axis of the annular combustion chamber casing and/or at an angle to the flange of the fuel injector and parallel to the centre line of the at least one combustion chamber.
[0057] The at least one combustion chamber may be a tubular combustion chamber.
[0058] Although the present disclosure has been described with reference to lean burn fuel injectors it is equally applicable to rich burn fuel injectors, especially if they have relatively large outside diameter and a relatively large axial length.
[0059] Although the present disclosure has been described with reference to a turbofan gas turbine engine it is equally applicable to a turbojet gas turbine engine, a turbo-propeller gas turbine engine or a turbo-shaft gas turbine engine.
[0060] Although the present disclosure has been described with reference to an aero gas turbine engine it is equally applicable to a marine gas turbine engine, an automotive gas turbine engine or an industrial gas turbine engine.
[0061] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.