ILLUMINATION DEVICE
20170276335 · 2017-09-28
Inventors
- Hyeong-won Yun (Gyeonggi-do, KR)
- Wook-pyo Lee (Seoul, KR)
- Seok-kyu Kim (Gyeonggi-do, KR)
- Young-ho Jung (Gyeonggi-do, KR)
Cpc classification
F21K9/233
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/777
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B45/60
ELECTRICITY
International classification
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An illumination device is provided. The illumination device includes a heat sink coupled to a housing, and the heat sink includes at least one heat dissipation pin extending from an external surface of the housing. Vent holes that expose the external surface of the housing, an inside of the housing, or an inside of the illumination device to external air are formed on a side of the at least one heat dissipation pin. An upper edge of the housing and the heat sink may be spaced apart from each other, and the spaced region may include a gap that exposes the illumination device or the inside of the housing.
Claims
1. An illumination device comprising: a power supply unit inserted in a housing; a heat sink coupled to the housing; and a light source unit formed on the heat sink, wherein the heat sink comprises: at least one heat dissipation pin extending towards an outer surface of the housing, and vent holes formed on a side of the at least one heat dissipation pin.
2. The illumination device of claim 1, wherein the at least one heat dissipation pin comprises first heat dissipation pins and second heat dissipation pins.
3. The illumination device of claim 2, wherein the vent holes are formed between the first heat dissipation pins and the second heat dissipation pins.
4. The illumination device of claim 1, wherein the vent holes expose a surface of the housing to external air outside the illumination device.
5. The illumination device of claim 1, wherein the vent holes expose an inside of the illumination device to external air.
6. The illumination device of claim 1, further comprising a gap formed by separating the housing from the heat sink.
7. The illumination device of claim 6, wherein the gap is formed by separating a body unit of the heat sink from an edge of the housing, and the gap exposes an inside of the housing or the illumination device to external air.
8. The illumination device of claim 1, further comprising a cover unit formed on the light source unit, and the cover unit comprises at least one lens element.
9. The illumination device of claim 8, wherein the light source unit comprises at least one light-emitting device, and the at least one lens element corresponds to the at least one light-emitting device and the at least one lens element overlap with each other.
10. The illumination device of claim 1, further comprising a plate formed on the housing, and the light source unit is formed on the plate.
11. An illumination device comprising: a housing; a power supply unit inserted in the housing; a heat sink coupled to the housing; and a light source unit formed on the heat sink, wherein the heat sink comprises: at least one heat dissipation pin extending from an outer surface of the housing; a first vent hole downwardly formed from an upper surface of the heat sink and passing through the heat sink; and second vent holes formed on a side of the at least one heat dissipation pin.
12. The illumination device of claim 11, further comprising inner heat dissipation pins that are formed in the first vent hole and protrude from an inner surface of the heat sink.
13. The illumination device of claim 11, further comprising at least one partition wall protruding from an outer surface of the heat sink.
14. The illumination device of claim 13, wherein the at least one partition wall protrudes from a side surface of the heat sink and extends towards the at least one heat dissipation pin.
15. The illumination device of claim 11, wherein the first vent hole and the second vent holes are connected to each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0024] These and/or other aspects will become apparent and more readily appreciated from the following description of the exemplary embodiments, taken in conjunction with the accompanying drawings in which:
[0025]
[0026]
[0027]
[0028]
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[0030]
[0031]
[0032]
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[0037]
[0038]
MODE FOR THE INVENTION
[0039] Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In the drawings, the sizes or thicknesses of constituent elements are exaggerated for clarity.
[0040]
[0041] Referring to
[0042] The heat sink 12 may be formed by including a material, such as, a metal or an alloy having high thermal conductivity to cover the upper housing 102 of the housing 10 and to rapidly dissipate heat generated from the inside of the illumination device 100 to the outside. Also, the heat sink 12 may include at least one of heat dissipation pins 122 to effectively dissipate heat inside the illumination device 100 to the outside. The heat dissipation pins 122 may be formed by extending from a body unit 120 of the heat sink 12 towards an external surface of the housing 10. The heat dissipation pins 122 may tightly contact with the external surface of the housing 10 or some of the heat dissipation pins 122 may be spaced apart from the housing 10. Vent holes 124 may be formed at least on a side of the heat dissipation pins 122. The heat dissipation pins 122 may have various types. The heat dissipation pins 122 may include a first heat dissipation pin 122a and a second heat dissipation pin 122b respectively having different lengths and widths from each other. Also, the heat dissipation pins 122 may include a plurality of the first heat dissipation pins 122a having the same shape and a small number of the second heat dissipation pins 122b having different shapes from the first heat dissipation pins 122a. The shape of the heat dissipation pin 122 is not limited. The heat dissipation pins 122 may form a contact unit 107 by directly contacting the housing 10. However, the current exemplary embodiment is not limited thereto, that is, the heat dissipation pins 122 may be spaced apart from the housing 10.
[0043] The heat dissipation pins 122 may be spaced apart from each other. The vent holes 124 may be formed on at least a side of the heat dissipation pins 122 or, as depicted in
[0044] In this manner, the heat sink 12 of the illumination device 100 according to the current exemplary embodiment may include a plurality of heat dissipation pins 122 extending downward from the body unit 120, that is, towards the housing 10, and spaces between the heat dissipation pins 122 may have a structure exposing the external surface of the housing 10. The heat sink 12 of the illumination device 100 according to the current exemplary embodiment includes a plurality of heat dissipation pins 122, and at least a region between the heat dissipation pins 122 may have the vent holes 124 to expose the external surface of the housing 10 to the external air, and this type of heat sink 12 is referred to as an open type heat sink.
[0045]
[0046] Referring to
[0047] In the illumination device 100 according to the current exemplary embodiment, a material for forming the housing 10 is not limited. For example, the material for forming the housing 10 may include various kinds of synthetic resins, a synthetic resin in which a filler is distributed, or a metal. The housing 10 may be formed of a material having a relatively high thermal conductivity since the housing 10 directly contacts the PSU 11 that is a heat generation source. The housing 10 may be formed by injection molding, etc. Also, the heat sink 12 may be formed of a metal or may be formed by including a material having high thermal conductivity, such as a synthetic resin in which filler is distributed. The PSU 11 inserted into the housing 10 is, for example, a printed circuit board (PCB) on which parts are mounted, and may be formed as a “T” shape to correspond to an inner shape of the housing 10.
[0048] The light source unit 14 may include a substrate 140 and at least one of light-emitting devices 15 mounted on the substrate 140. The light-emitting devices 15 may be semi-conductor devices that may emit light by receiving external power. The light-emitting devices 15 may be light-emitting diodes (LEDs). The light-emitting devices 15 may emit light having a wide range of wavelengths, and may emit red, green, blue, or white light according to materials included in the light-emitting devices 15. A plurality of light-emitting diode chips may be packaged by a free molding method using a lead frame, a mold frame, a fluorescent body, or transparent filler, and may be mounted on the substrate 140 of the light-emitting devices 15. Also, in the light-emitting devices 15, the plurality of light-emitting diode chips may be mounted on the substrate 140 by using a wire bonding method or a flip-chip bonding method.
[0049] The substrate 140 may be, for example, a conductive circuit pattern formed on an insulating base layer, such as, a PCB. For example, the substrate 140 may include a metal PCB, a flexible PCB, a ceramic PCB, or a MC PCB. Also, the substrate 140 may be a metal substrate or a circuit substrate having a metal core to increase the heat dissipation characteristic. The substrate 140 may be formed of a material, a surface of which may reflect light emitted from the light-emitting devices 15. The substrate 140 may be placed on an inner surface 126 of the heat sink 12. The substrate 140 may be fixed on the heat sink 12, and, for example, may be coupled to the heat sink 12 by using screws 142. The number, location, or array type of the light-emitting devices 15 mounted on the substrate 140 may be controlled in various ways. An external power may be supplied to the light-emitting devices 15 through the terminal unit 18 and the PSU 11. If the external power is an alternate current, the alternate current may be converted to a direct current.
[0050] A cover unit 16 that covers the light source unit 14 may be formed on the light source unit 14. The cover unit 16 may include at least one of lens elements 168 formed to correspond to each of the light-emitting devices 15 to control an angle of pointing of light generated from the light-emitting devices 15 mounted on the substrate 140. The cover unit 16 may include a coupling unit 162 to be coupled to the heat sink 12. The coupling unit 162 may be formed as, for example, a hook shape to be inserted into insertion regions 128 that are formed on an inner side of the heat sink 12 and is formed downwards from the cover unit 16. The cover unit 16 may function as a lens and may diffusedly reflect and diffusedly transmit light. Also, the cover unit 16 may perform a function of maintaining the shape of the light source unit 14 or protecting the light source unit 14. The cover unit 16 may be formed of a transparent or a semitransparent material having high transparency. For example, the cover unit 16 may be formed of a ceramic material, such as, glass, alumina Al2O3, a polycarbonate (PC) group resin, or a polymethylmethacrylate (PMMA) group resin. Also, in order to increase the thermal conductivity of the cover unit 16, filler may further be additionally included in the glass, the PC group resin, or the PMMA group resin. Examples of filler may be particles of carbon nanotube or graphene, and also, particles of titan oxide, zinc oxide, zirconium oxide, aluminum nitride, or aluminum oxide. The cover unit 16 may be formed by using a molding method, such as, an injection molding, a blow molding, etc.
[0051] The illumination device 100 according to the current exemplary embodiment may be a MR16 LED lamp. In the current exemplary embodiment, the heat sink 12 may include at least one of heat dissipation pins 122, and a surface of the housing 10 is exposed to the outside air by forming the vent holes 124 on at least a side of the heat dissipation pins 122 or between the heat dissipation pins 122, and thus, the heat dissipation efficiency may be increased. The weight of the heat sink 12 may be reduced by forming the heat dissipation pins 122 and the vent holes 124. In the illumination device 100 according to the current exemplary embodiment, high heat dissipation efficiency may be maintained without having an additional cooling fan, and the illumination device 100 according to the current exemplary embodiment may satisfy the lamp specification of ASTM.
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[0054]
[0055] Referring to
[0056]
[0057] Referring to
[0058] The size of the gap A1, that is, a gap between the upper edge of the housing 10 and the body unit 120 of the heat sink 12 may be arbitrary determined, and may be from a few mm to a few tens of mm, for example, in a range from about 2 mm to about 5 mm. heat generated from the PSU 11 and the light source unit 14 of the illumination device 100 may be discharged to the outside of the illumination device 100 through the gap A1. Heat generated from the PSU 11 may be directly dissipated to the outside of the housing 10 through the gap A1, and heat generated from the light source unit 14 is transmitted to the body unit 120 of the heat sink 12 formed below the light source unit 14, and is directly dissipated to the outside of the illumination device 100 through the gap A1.
[0059]
[0060] Referring to
[0061] In the case of the illumination device 100 of
[0062]
[0063] Referring to
[0064]
[0065] Referring to
[0066] The locations on which the light source units 55 are formed may be arbitrary selected. In
[0067] A first vent hole 510 may be formed in the heat sink 54 from an upper surface thereof. The first vent hole 510 may be formed vertically downwards from the upper surface of the heat sink 54 by passing through the heat sink 54. Also, as depicted in
[0068] External air may move in the illumination device through the first and second vent holes, and accordingly, the efficiency of heat dissipation of heat inside the illumination device may be increased. Heat generated from the light source units 55 may be dissipated to the outside of the heat sink 54 by directly transmitting to the heat sink 54. Also, heat generated from the light source units 55 may be transmitted in the heat sink 54, and thus, the temperature of the heat sink 54 may be increased. Heat in the heat sink 54 may be dissipated to the outside by external air that circulates through the first vent hole 510 or the second vent holes 512 and is exhausted through the second vent holes 512 or the first vent hole 510. Heat generated from the power supply unit in the housing 50 may be dissipated to the outside of the illumination device through a surface of the housing 50 or by external air through the first vent hole 510 or the second vent holes 512.
[0069] Also, as depicted in
[0070]
[0071] Referring to
[0072] A first vent hole 610 may be downwardly formed in the heat sink 64 by passing through the heat sink 64. Second vent holes 612 may be formed between the heat dissipation pins 641 and 642 formed on a lower edge of the heat sink 64 and the housing 60. External air may move in the heat sink 64 and the housing 60 through the first vent hole 610 and the second vent holes 612. Accordingly, heat in the illumination device may be readily dissipated to the outside, and thus, the heat dissipation efficiency may be increased. Heat may be generated from the light source units 65 or the power supply unit in the illumination device, and heat generated from the light source units 65 may be dissipated to the outside by being directly transmitted to the heat sink 64. Also, heat generated from the light source units 65 may be transmitted to the heat sink 64, and thus, the temperature of the heat sink 64 may be increased. Heat in the heat sink 64 may be dissipated to the outside of the illumination device by external air that moves through the first vent hole 610 and the second vent holes 612. Also, heat generated from the power supply unit in the housing 60 may be dissipated to the outside of the illumination device through a surface of the housing 60 or by external air through the first vent hole 610 or the second vent holes 612.
[0073] The light source units 65 may include light-emitting devices 652 formed on a substrate 650. A cover unit 66 may be formed above regions corresponding to the light source units 65 by being supported by the heat sink 64 and partition walls protruded from the heat sink 64. The cover unit 66 may have an oval shape. In the illumination device depicted in
[0074] According to the current exemplary embodiment, an illumination device having a structure by which heat generated from a light source unit or a PSU may efficiently dissipate to the outside of the illumination device is provided. The weight of a heat sink may be reduced by forming at least one of heat dissipation pins and exposing a housing or an inner space of the housing between the heat dissipation pins. Also, an illumination device that satisfies the lamp specification of the American National Standards Institute (ANSI) and a high speed dimmable illumination device are provided.
[0075] While one or more exemplary embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.