GRINDING WHEEL
20170274502 · 2017-09-28
Inventors
Cpc classification
B24D5/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An abrasive grinding wheel (20) comprising an annular body (200) defining an abrasive front face (202) at least partly made of a layer of an abrasive mixture (21) and an opposite rear face (203), which grinding wheel (20) comprises an annular damping element (23) made of a resilient yielding material and fixed to the annular body (200), wherein the damping element (23) comprises a first face (231) facing towards the abrasive front face (202) and an opposite free second face (232) which defines at least a portion of the rear face (203) of the annular body (200).
Claims
1. A grinding wheel (20) comprising an annular body (200) defining an abrasive front face (202) at least partly made of a layer of an abrasive mixture (21) and an opposite rear face (203), wherein the grinding wheel (20) comprises an annular damping element (23) made of a resilient yielding material and fixed to the annular body (200), wherein the damping element (23) comprises a first face (231) facing towards the abrasive front face (202) and an opposite free second face (232) which defines at least a portion of the rear face (203) of the annular body (200).
2. The grinding wheel (20) of claim 1, wherein the resilient yielding material is rubber.
3. The grinding wheel (20) of claim 2, wherein the resilient yielding material is a nitrile rubber.
4. The grinding wheel (20) of claim 1, wherein the resilient yielding material has an hardness comprised between 10 and 200 Shore.
5. The grinding wheel (20) of claim 1, wherein at least a backing net (24) is fixed to the second face (232) of the damping element (23).
6. The grinding wheel (20) of claim 1, wherein at least a reinforcing net (22) is incorporated in the layer of abrasive mixture (21).
7. The grinding wheel (20) of claim 1, wherein the damping element (23) has an external diameter that is substantially larger than 30 mm.
8. The grinding wheel (20) of claim 1, wherein the damping element (23) has an external diameter substantially smaller than or equal to 0.7 times the external diameter of the annular body (200), preferably smaller than or equal to 0.5 times the external diameter of the annular body (200).
9. The grinding wheel (20) of claim 1, wherein the damping element (23) has an internal diameter that is substantially equal to the internal diameter of the annular body (200).
10. The grinding wheel (20 of claim 1, comprising at least an auxiliary damping element (27) having an annular shape and coaxially fixed to the annular body (200), wherein the auxiliary damping element (27) is axially interposed between the front face (202) of the annular body (200) and the first face (231) of the damping element (23).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Further characteristics and advantages of the invention will emerge from a reading of the following description, provided by way of non-limiting example with the aid of the figures illustrated in the appended tables of drawings.
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BEST WAY OF CARRYING OUT THE INVENTION
[0049] With particular reference to the figures, reference numeral 10 overall describes a die for forming abrasive grinding wheels (having a depressed centre or flat/straight or conical or flexible or of another type in accordance with the ISO and EN standards for grinding wheels) overall by the reference numeral 20.
[0050] The die 10 comprises a die matrix 11 which opposes a punch 12 for forming the abrasive grinding wheel 20.
[0051] The die matrix 11, for example, comprises a cylindrical skirt 110 which is closed in its lower portion by a bottom wall 111.
[0052] In practice the bottom wall 111 comprises a disc-shaped body having a circumferential base and for example made of a metal material able, for example to be inserted substantially snugly internally of the cylindrical skirt 110.
[0053] The bottom wall 111 and the cylindrical skirt 110 delimit an open-top forming chamber 112.
[0054] The bottom wall 111 is advantageously slidably associated with respect to the cylindrical skirt 110 so as to be able to vary the internal volume of the forming chamber 112, in practice varying the axial position of the bottom wall 111 with respect to the cylindrical skirt 110.
[0055] The bottom wall 111 is provided with a centring pin 113 located at a centre thereof, rising from the upper face thereof and coaxial with the cylindrical skirt 110.
[0056] The centring pin 113, in particular, is inserted in a central hole 114 realised in the bottom wall 111 and fixed therein.
[0057] The upper face of the bottom wall 111 can be substantially planar when forming a flat or straight abrasive grinding wheel 20 (or when forming a semi-finished flat grinding wheel which will then be deformed for forming a depressed-centre abrasive grinding wheel 20).
[0058] The upper face of the bottom wall 111 preferably comprises a central depression that is coaxial to the same bottom wall, wherein the central depression configures a central dip, so as to overall configure a concave bottom wall 111 for forming depressed-centre abrasive grinding wheels 20.
[0059] In any case the bottom wall 111 defines a rest plane for the abrasive grinding wheel 20 to be formed substantially perpendicularly to the axis of the cylindrical skirt 110.
[0060] The punch 12, for example, comprises an annular/disc-shaped body the external diameter of which is substantially equal to the external diameter of the bottom wall 111 of the die matrix 11 (i.e. a little smaller than the internal diameter of the cylindrical skirt 110), so as to be suitable to be substantially fit inserted in the cylindrical skirt 110 and be superposed on the bottom wall.
[0061] If a depressed-centre abrasive grinding wheel 20 is to be formed, the punch 12 is complementary in shape to the bottom wall 111.
[0062] Further, in this embodiment the punch 12 can be made in a single body or by two coaxial and separate annular bodies able to be axially moved independently for the independent formation of the external and internal periphery of the abrasive grinding wheel 20.
[0063] The punch 12 and the bottom wall 111 are mobile in reciprocal nearing/distancing, respectively for closing/opening the forming chamber 112, as is known to the skilled person in the art.
[0064] The grinding wheel 20 comprises an annular body 200 (planar or preferably having a depressed centre) provided with a central (coaxial) mounting hole 201.
[0065] The mounting hole 201 is, substantially coaxially, associable to the free end of a rotating shaft of a grinding machine.
[0066] The annular body 200 comprises an abrasive front face 202 (substantially perpendicular to the axis of the grinding wheel 20) and an opposite rear face 203 (parallel to the front face 202).
[0067] The front face 202 faces towards the free end of the rotating shaft of the grinding machine, when the grinding wheel 20 is fixed to the rotating shaft (i.e. the mounting hole 201 is fit thereon), the rear face 203 faces towards the grinding machine.
[0068] In depressed-centre grinding wheels, in particular, the front face 202 is substantially concave (or has at least a concave central portion) and the rear face 203 is substantially convex (or has at least a central convex portion).
[0069] The annular body 200 has a substantially layered structure and is provided with at least a layer of abrasive mixture 21.
[0070] The layer of abrasive mixture 21 (once pressed and fired) defines a substantially monolithic body, which has a first face 211 facing towards the front face 202 of the annular body 200, which in practice coincides with and defines the front face 202 of the same annular body, and an opposite second face 212 (substantially parallel to the first face 211).
[0071] The layer of abrasive mixture 21 is made of a mixture of abrasive grains that are compacted and stably bonded by a bonding resin.
[0072] In practice, the layer of abrasive mixture is obtained by pressing a loose mixture of abrasive material, for example natural corundum, sand, artificial recycled corundum or the like, sol-gel abrasives or sintered ceramics, zircon corundum, or others, and mixed with an appropriate bonding agent for instance based on bonding resins, such as for example, phenolic, liquid and/or powder resins, and possibly modified with epoxy resins, phenoxy resins and/or others, modified with organic and/or vegetable or synthetic compounds, and other types of polyimide resins etc., and with additives and fillers.
[0073] For example, the quantity of resin is comprised between 10% and 30% in weight with respect to the weight of the abrasive material powder mixture.
[0074] The abrasive material of the layer of abrasive material 21 has a grain size substantially comprised between 120 and 12 mesh (abrasive mixture could however be used having a larger grain size or a lower grain size than the above mentioned range, according to requirements).
[0075] For example, the layer of abrasive mixture 21 has a grain size of the abrasive material that is variable along the thickness of the annular body 200.
[0076] For example, the grain size of the abrasive material of a front surface layer, which includes and defines the first face 211 of the layer of abrasive mixture 21 (and therefore the front face 202 of the annular body 200), is substantially smaller than 30 mesh, for example comprised 30 and 12 mesh.
[0077] The annular body 200 comprises at least a reinforcing net 22 substantially incorporated in the layer of abrasive mixture 21 (for example interposed between the front surface layer and a rear or sub-surface layer, which might have a grain size that is different to the front surface layer).
[0078] In practice, the first abrasive mixture layer 21 surrounds, in particular axially surrounds, the whole surface (upper and lower) of the reinforcing net 22.
[0079] The layer of abrasive mixture 21 may incorporates more than one reinforcing net 22.
[0080] The grinding wheel 20 comprises, in particular, a damping element 23, made of a resilient yielding material, which is fixed to the annular body 200.
[0081] For example, the damping element 23 has an annular shape and comprises a through-hole 230 (for example a circular through-hole), for instance substantially central and coaxial to the grinding wheel 20.
[0082] The damping element 23 comprises a first face 231 (substantially planar or concave) facing towards the abrasive front face 202 abrasive of the annular body 200 and an opposite (and parallel) second face 232 (substantially planar or convex), which for example faces, in use, towards the grinding machine.
[0083] The first face 231 of the damping element 23 is fixed to the layer of abrasive mixture 21, for example to the second face 212 thereof.
[0084] In practice, the second face 212 of the layer of abrasive mixture 21 adheres to the whole surface of the first face 231 of the damping element 23.
[0085] The second face 232 is substantially free (flush with the rear face 203 of the grinding wheel 20) and defines (or constitutes) at least a portion of the rear face 203 of the annular body 200.
[0086] The resilient yielding material the damping element 23 is made of is, for example, rubber.
[0087] The rubber is preferably a natural rubber, polyurethane rubber, EPDM or nitrile rubber (NBR).
[0088] For example, the first face 231 and/or the second face 232 (and/or the external perimeter edge thereof) of the damping element 23 can be treated or clad with an appropriate primer for promoting the adhesion.
[0089] The resilient yielding material advantageously has a hardness comprised between 10 and 200 Shore.
[0090] The thickness, namely the axial dimension, of the damping element 23 can be smaller than or equal to the thickness of the annular body 200, i.e. the overall thickness of the grinding wheel 20, for example smaller than or equal to the thickness of the layer of abrasive mixture 21, preferably but not limitedly comprised between 0.2 and 3 mm, preferably equal to 1 mm.
[0091] In the example shown in
[0092] For example, the damping element 23 and the annular body 200 are fixed to one another by adhesion (exercised by the resin present in the abrasive mixture and/or by a primer for promoting the adhesion) of the cylindrical external perimeter edge of the damping element and the cylindrical internal perimeter edge of the layer of abrasive mixture 21 which constitutes the annular body 200.
[0093] In this case, the annular body 200 is constituted by an annulus radially external of and coaxial to the damping element 23, wherein for example the front face 202 of the annular body 200 is substantially coplanar (or aligned) with the first face 231 of the damping element 23 and the rear face 203 of the annular body 200 is substantially coplanar (or aligned) with the second face 232 of the damping element 23.
[0094] The reinforcing net 22, in this example, might be only partly incorporated in the layer of abrasive mixture 21, for example emerging therefrom.
[0095] The damping element 23 has an internal diameter, i.e. the diameter of the through-hole 230, substantially equal to (or a little bigger than) the internal diameter of the annular body 200, i.e. the diameter of the mounting hole 201.
[0096] The damping element 23 further has an external diameter less than or equal to substantially 0.7 times the external diameter of the annular body 200, preferably less than or equal to 0.5 times the external diameter of the annular body 200.
[0097] The damping element 23 preferably has an external diameter substantially larger than 30 mm. The grinding wheel 20 (as shown in
[0098] The first surface 241 of the backing net 24 is for instance fixed to the second face 232 of the damping element 23, in such a way that the first surface 241 is at least partly in direct contact with the second face 232 (resting thereon).
[0099] The layer of abrasive mixture 21, in a case where the external diameter of the damping element 23 is smaller than the external diameter of the annular body 200 (i.e. of the grinding wheel 20), is arranged to radially border the damping element 23 by means of an annulus having a substantially thickness equal to the thickness of the damping element.
[0100] The backing net 24 can have meshes different or equal to the meshes of the reinforcing net, for example wider than the meshes of the reinforcing net 22.
[0101] A paper or tin label 25 or another type of label can be positioned on the rear face 203 of the annular body 200 of the grinding wheel 20, namely on the face defined by the second face 232 of the damping element 23 and/or the backing net 24, which label 25 is substantially annular and can occupy the whole rear face 203 of the grinding wheel 20 or a limited radial portion thereof.
[0102] Lastly, the grinding wheel 20 comprises one or more metal annular elements, commonly known as washers 26 or ferrules, which delimit the mounting hole 201 of the grinding wheel 20 to the shaft of the grinding machine.
[0103] The washer 26 is fixed to the rear face 203 of the grinding wheel 20 (or to the label 25 where included), for example over a limited radial portion of the grinding wheel 20.
[0104] The washer 26 comprises a central hollow shank 260 which inserts substantially fit in the mounting hole 201 (and in the through-hole 230 of the damping element 23) and which exhibits an axial thickness that is substantially equal (or a little smaller) than the axial thickness of the grinding wheel 20.
[0105] The grinding wheel 20 (as illustrated in
[0106] The grinding wheel 20 can further comprise an auxiliary damping element 27, which for example is annular too (wherein the auxiliary damping element 27 is illustrated only in the larger-scale detail of
[0107] The auxiliary damping element 27 is made of a resilient yielding material, and, for example, is coaxially fixed to the annular body 200.
[0108] For example, the auxiliary damping element 27 comprises a central through-hole (not illustrated but entirely similar the through-hole 230 of the damping element 23), for example coaxial to the grinding wheel 20.
[0109] The auxiliary damping element 27 comprises a first face 271 (substantially planar or concave) facing towards the abrasive front face 202 of the annular body 200 and an opposite (and parallel) second face 272 (substantially planar or convex), which for example faces towards the first face 231 of the damping element 23.
[0110] The resilient yielding material the auxiliary damping element 27 is made of is, for example, rubber.
[0111] The rubber is preferably a natural rubber, polyurethane rubber, EPDM or nitrile rubber (NBR).
[0112] The resilient yielding material advantageously has a hardness comprised between 10 and 200 Shore.
[0113] For example, the first face 271 and/or the second face 272 (and/or the external perimeter edge thereof) of the auxiliary damping element 27 can be treated or clad with an appropriate primer for promoting the adhesion.
[0114] The thickness, namely the axial dimension, of the auxiliary damping element 27 can be smaller than or equal to the thickness of the annular body 200, i.e. the overall thickness of the grinding wheel 20, for example smaller than or equal to the thickness of the layer of abrasive mixture 21 in which it is incorporated, preferably but not limitedly the thickness of the auxiliary damping element 27 is comprised between 0.2 and 3 mm, preferably equal to 1 mm.
[0115] For example, the thickness of the auxiliary damping element 27 can be equal to the thickness of the damping element 23 (or smaller or larger thereof according to needs).
[0116] The auxiliary damping element 27 has an internal diameter, i.e. the diameter of the central through-hole, substantially equal to (or a little bigger than) the internal diameter of the annular body 200, i.e. the diameter of the mounting hole 201.
[0117] Again, the auxiliary damping element 27 has an external diameter substantially smaller than or equal to 0.7 times the external diameter of the annular body 200, preferably less than or equal to 0.5 times the external diameter of the annular body 200.
[0118] The auxiliary damping element 27 preferably has an external diameter substantially larger than 30 mm.
[0119] For instance, the external diameter of the auxiliary damping element 27 can be equal to the external diameter of the damping element 23 (or larger or smaller thereof according to needs).
[0120] The auxiliary damping element 27 is axially interposed between the front face 202 of the annular body 200 of the grinding wheel 20 and the first face 231 of the damping element 23.
[0121] For instance, in an embodiment, the auxiliary damping element 27 might be axially separated from the damping element 23 (i.e. the first face 231 of the damping element 23 is at a determined non-nil distance from the second face 272 of the auxiliary damping element 27) by interposing one or more layers of abrasive mixture 21 and/or one or more reinforcing nets 22.
[0122] The first face 271 of the auxiliary damping element 27 can be advantageously substantially free (flush with the front face 202 of the grinding wheel 20) and defines (or constitutes) at least a portion of the front face 202 of the annular body 200.
[0123] Alternatively, the first face 271 might be arranged below the surface of the front face 202 of the annular body 200 or be partly clad (only) by one of the reinforcing nets 22.
[0124] The second face 272 of the auxiliary damping element 27 is fixed to the layer of abrasive mixture 21, for example to the first face 211 thereof.
[0125] In practice, the front face 202 of the annular body 200 adheres to the whole surface of the second face 272 of the auxiliary damping element 27.
[0126] It is further possible for the grinding wheel 20 to comprise a plurality of auxiliary damping elements 27, for example coaxial, parallel and separated from one another by a respective plurality of abrasive mixture 21 and/or reinforcing nets 22. It is further possible that the auxiliary damping element 27 may be in contact with the damping element 23 and/or the auxiliary damping elements 27 of the plurality of auxiliary damping elements 27 may be (all or some) in reciprocal contact with one another.
[0127] In a further embodiment of the grinding wheel 20 shown in
[0128] For instance, the first face 231 of the damping element 23 is glued (hot glued or cold glued) to the first face 211 of the layer of abrasive mixture 21, for instance by means of an adhesive layer.
[0129] The damping element 23 has, also in this embodiment, an annular shape and comprises a through-hole 230 (for example circular), for example substantially central and coaxial to the grinding wheel 20.
[0130] Again, the damping element 23 has an external diameter substantially less than 0.7 times the external diameter of the annular body 200, preferably less than or equal to 0.5 times the external diameter of the annular body 200.
[0131] In this way, the damping element 23 occupies only an inner annulus of the first face 211 of the layer of abrasive mixture 21 exposing an outer annulus of the same first face 211.
[0132] In this exemplary embodiment, the first face 211 of the layer of abrasive mixture 21 does not include step-shaped surfaces, but the first face 211 is substantially flat (when the grinding wheel is of flat type) or have a convex surface with rounded edges (when the grinding wheel is of depressed centre type).
[0133] By way of an example, the damper element 23 may be directly fixed to the layer of abrasive mixture 21 (as shown in
[0134] In this embodiment of the invention, the rear face 203 of the annular body 200 of the grinding wheel 20 is constituted by: [0135] the second face 232 of the damper element 23 (possibly partly or fully covered by the label 25 and/or the washer 26 where required), [0136] the first face 211 of the layer of abrasive mixture 21, namely the outer annulus thereof (possibly partly or fully covered by the label 25), and [0137] an outer (substantially cylindrical) skirt of the damper element 23 (possibly partly or fully covered by the label 25), namely the outer wall of the damper element 23 in the total axial thickness thereof which configures a kind of a riser of a step between the second face 232 of the damper element 23 and the first face 211 of the layer of abrasive mixture 21.
[0138] For instance, this embodiment of the grinding wheel 20, shown in
[0139] In the light of the foregoing, the forming method of a grinding wheel 20 as described in the foregoing (with particular reference to
[0140] Initially, for example, the washer 26 is inserted in the forming cavity 112, so that it fits on the centring pin 113 and goes to rest on the bottom wall 111 (for example the peripheral portion thereof), with the central hollow shank 260 rising from the bottom wall.
[0141] Thereafter, where appropriate, the label 25 is placed on the bottom wall 111 and/or on the washer 26.
[0142] At the same time (for example whether they are pre-glued or pre-flanked) or subsequently, the damping element 23 is inserted in the forming cavity 112, for example resting on the bottom wall 111 (directly or with an interposing of the label 25), with the second face thereof facing towards the bottom wall 111 (and resting on at least a portion thereof).
[0143] The damping element 23 is also fit on the centring pin 113, so that it is substantially coaxial to the forming cavity 112.
[0144] Following the insertion of the damping element 23, a layer of abrasive mixture 21 is deposited internally of the forming cavity 112, for example the rear layer (or sub-surface layer) thereof, so as to completely cover the damping element 23 and fill (to a predetermined thickness) the forming cavity 112.
[0145] A reinforcing net 22 is then laid on the layer of abrasive mixture 21 (i.e. on the rear layer or the sub-surface layer thereof) internally of the forming cavity 112.
[0146] The reinforcing net 22 is also fit on the centring pin 113 so that it is substantially coaxial to the forming cavity 112.
[0147] Once the reinforcing net 22 has been deposited, a quantity of abrasive mixture is deposited (in a depositing station of the abrasive mixture) internally of the forming cavity 112 so as to define a surface layer of the abrasive mixture layer 21 which incorporates the reinforcing net 22.
[0148] In practice, the quantity of abrasive mixture which forms the abrasive mixture layer 21 fills the forming cavity 112 for an axial thickness which passes beyond the lie plane of the reinforcing net 22, so that the reinforcing net 22 is completely incorporated in the layer of abrasive mixture 21.
[0149] If the plant and forming method of the grinding wheel 20 include a single depositing station of abrasive mixture, i.e. the grinding wheel 20 has a single layer of abrasive mixture 21, the damping element 23, the reinforcing net 22 and the layer of abrasive mixture 21 deposited in the forming cavity 112 are pressed so as to obtain the grinding wheel 20 (unfired semi-finished workpiece) of the desired shape (flat or with a depressed centre).
[0150] The pressing is done by action of the reciprocal nearing between the punch 12 and the bottom wall 111.
[0151] Lastly, the so formed grinding wheel 20 is subjected to a heat treatment of firing, for example obtained in suitable polymerising kilns, wherein the polymerisation of the bonding resin is completed, so that the polymerized bonding resin stably solidifies and retains the abrasive mixture which constitutes the grinding wheel itself (i.e. the disc-shaped body it is constituted by).
[0152] In practice, the grinding wheel 20 is subjected to a heat cycle which includes to insert the grinding wheel 20 in a kiln at a temperature substantially comprised between 120° and 220° C., for a time substantially comprised between 1 and 50 hours, or can be fired in situ into the die 10, if the die 10 is of the heatable type.
[0153] If, whereas, the method and the forming plant include two, three or more depositing stations of abrasive mixture, i.e. the finished grinding wheel 20 has a plurality of superimposed layers of abrasive mixture, before subjecting the grinding wheel 20 to the pressing and firing steps,further reinforcing nets 22 and further layers of abrasive mixture are inserted into the forming cavity 112, so that these further layers will form (once superposed) the layer of abrasive mixture 21 and the last of which will constitute the surface layer which defines the front face 202 of the annular body 200 constituting the grinding wheel 20.
[0154] The invention as it is conceived is susceptible to numerous modifications, all falling within the scope of the inventive concept.
[0155] Further, all the details can be replaced with other technically-equivalent elements. In practice the materials used, as well as the contingent shapes and dimensions, can be any according to requirements, without forsaking the scope of protection of the following claims.