SEAL FOR AUTOMOBILE DOOR
20170274748 · 2017-09-28
Inventors
Cpc classification
B60J10/22
PERFORMING OPERATIONS; TRANSPORTING
B60J10/18
PERFORMING OPERATIONS; TRANSPORTING
B60J10/767
PERFORMING OPERATIONS; TRANSPORTING
B60J10/76
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A divider wall portion extending vertically and protruding toward the outside of a cabin is provided between an upper belt line seal lip and a lower belt line seal lip. A predetermined gap is formed between the lower belt line seal lip and the divider wall portion when a window glass separates from the lower belt line seal lip. The lower belt line seal lip comes into contact with the divider wall portion when the window glass is closed.
Claims
1. A seal for an automobile door, comprising: a glass run which is assembled to a window frame supporting a peripheral portion of a window glass provided for a door of an automobile such that the window glass is movable up and down; and a belt line inner seal which is provided on an inner side of a belt line of a body of the door closer to the inside of a cabin and extends in a lengthwise direction of the automobile, the glass run including a vertical portion extending in a moving direction of the window glass such that a lower end thereof is open inside the body of the door, and the belt line inner seal having an end in the lengthwise direction of the vehicle being integrally molded with the vertical portion, wherein the vertical portion of the glass run includes a vertical seal lip which is configured to be elastically deformed when coming into contact with an inner surface of the window glass facing the inside of the cabin, the belt line inner seal includes an upper belt line seal lip and a lower belt line seal lip which are configured to be elastically deformed when coming into contact with the inner surface of the window glass facing the inside of the cabin, the upper and lower belt line seal lips extending in the lengthwise direction of the vehicle, and being spaced from each other in a vertical direction, the vertical seal lip is continuous with ends of the upper and lower belt line seal lips in the lengthwise direction of the vehicle, the vertical portion includes a divider wall portion extending in the vertical direction and protruding toward the outside of the cabin between the upper and lower belt line seal lips, and a space surrounded by the seal for the automobile door and the window glass is divided into a space closer to the vertical portion and a space closer to the belt line inner seal.
2. The seal for the automobile door of claim 1, wherein the lower belt line seal lip separates from the divider wall portion to form a predetermined gap between the lower belt line seal lip and the divider wall portion when the window glass is opened and separates from the lower belt line seal lip, and the space surrounded by the seal for the automobile door and the window glass is divided into the space closer to the vertical portion and the space closer to the belt line inner seal when the lower belt line seal lip, which is in contact with the window glass in a closed state and elastically deformed, comes into contact with the divider wall portion.
3. The seal for the automobile door of claim 1, wherein an edge of the divider wall portion closer to the outside of the cabin has a notch to be fitted on the lower belt line seal lip which is in contact with the window glass in the closed state and elastically deformed.
4. The seal for the automobile door of claim 1, wherein the divider wall portion is inclined or curved such that its lower portion is positioned closer to a middle portion of the seal for the automobile door in the lengthwise direction of the vehicle than its upper portion.
5. The seal for the automobile door of claim 1, wherein an upper portion and a lower portion of the divider wall portion are continuous with the vertical seal lip.
6. The seal for the automobile door of claim 1, wherein the vertical portion includes an inner wall portion closer to the inside of the cabin and an outer wall portion closer to the outside of the cabin, the inner and outer wall portions being arranged to sandwich the window glass, the vertical seal lip is formed on an outer surface of the inner wall portion closer to the outside of the cabin, the inner wall portion and the vertical seal lip are connected via a connecting wall portion extending from the inner wall portion to the vertical seal lip, and the connecting wall portion extends from a proximal end to a distal end of the vertical seal lip.
7. The seal for the automobile door of claim 6, wherein the connecting wall portion is inclined such that one end of the connecting wall portion in the lengthwise direction of the vehicle is positioned lower than the other end of the connecting wall portion in the lengthwise direction of the vehicle, and one end of the connecting wall portion in a widthwise direction of the vehicle is positioned lower than the other end of the connecting wall portion in the widthwise direction of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044] Embodiments of the present disclosure will be described in detail below with reference to the drawings. The following description of advantageous embodiments is only an example in nature, and is not intended to limit the scope, applications or use of the present disclosure. In the following description of the embodiments, front and rear sides of a vehicle may simply be referred to as the “front,” and the “rear,” respectively.
First Embodiment
(General Configuration for an Automobile Door)
[0045]
[0046] The rear door 102 also includes a hollow door body 114 and a window frame 115. A window glass G is movable up and down.
[0047] The present embodiment describes an example in which the present disclosure is applied to the front door 101 provided closer to the front of an automobile. However, the present disclosure may also be applicable to the rear door 102, and to a sliding door (not shown) as well. That is to say, the present disclosure may be applied to any door as long as the door includes a window glass which is movable up and down, and is not limited to the doors described in the embodiments.
[0048] The window frame 105 is a frame member which functions as a sash supporting a peripheral portion of the window glass G. The window frame 105 of this embodiment is comprised of at least a channel member 107 formed by press-molding a steel plate or any other material, and a panel member 108 being assembled together as shown in
[0049] As shown in
[0050] When the window glass G is fully closed, an upper portion of the window glass G is inserted in, and supported by, the upper sash 105c via an automobile door seal 1. Further, front and rear portions of the window glass G are inserted in, and supported by, the front and rear vertical sashes 105a and 105b, respectively, via the automobile door seal 1.
[0051] The top of the door body 104 serves as a belt line 109 extending in a lengthwise direction of the automobile. The belt line 109 is positioned on the side of a passenger.
(Configuration for a Seal for an Automobile Door)
[0052] The automobile door seal 1 provided for the front door 101 is configured as shown in
[0053] The glass run 10 is assembled to the channel member 107 with most part thereof being housed in the channel member 107. That is, the glass run 10 is assembled to the window frame 105 via the channel member 107. As a whole, the glass run 10 extends along the front vertical sash 105a, upper sash 105c, and rear vertical sash 105b of the window frame 105 so as to reach the rear vertical sash 105b from the front vertical sash 105a via the upper sash 105c. Portions of the glass run 10 extending along the front vertical sash 105a, the upper sash 105c, and the rear vertical sash 105b, respectively, (except for boundaries between them) are extrusion molded (extrusion-molded portions), while a boundary C between the portion extending along the front vertical sash 105a and the portion extending along the upper sash 105c, and a boundary D between the portion extending along the upper sash 105c and the portion extending along the rear vertical sash 105b are molded in a die (die-molded portions). The glass run 10 may be made of an elastic material such as thermoplastic elastomers including a styrene-based thermoplastic elastomer (TPS) and an olefin-based thermoplastic elastomer (TPO), and rubber, and is obtained by integrally molding the elastic material. Note that the glass run 10 may be made of a foamed material, or a non-foamed solid material.
[0054] The portion of the glass run 10 extending along the upper sash 105c (hereinafter referred to as an upper portion 11), the portion of the glass run 10 extending along the front vertical sash 105a (hereinafter referred to as a front vertical portion 12), and the portion of the glass run 10 extending along the rear vertical sash 105b (hereinafter referred to as a rear vertical portion 13) have basically the same cross-sectional shape. Thus, the rear vertical portion 13 will be described in detail below.
[0055] As shown in
[0056] The outer wall portion 21 of the glass run 10 extends in the lengthwise direction of the vehicle from an end of the bottom wall portion 20 closer to the outside of the cabin along an outer wall portion 107b of the window frame 105. An outer protrusion 21a protrudes from an outer surface of the outer wall portion 21 closer to the outside of the cabin. A first outer seal lip 21b extending rearward, and a second outer seal lip 21c extending forward are provided for a front end of the outer wall portion 21. The first and second outer seal lips 21b and 21c are configured to elastically come into contact with an outer surface of the window glass G closer to the outside of the cabin.
[0057] The inner wall portion 22 of the glass run 10 extends in the lengthwise direction of the vehicle from an end of the bottom wall portion 20 closer to the inside of the cabin along an inner wall portion 107c of the window frame 105. Thus, the glass run 10 is in the shape of a channel which opens toward the same direction as the window frame 105. The outer and inner wall portions 21 and 22 are arranged to sandwich an end portion of the window glass G in the widthwise direction of the vehicle. The inner wall portion 22 is inclined such that its front end is positioned closer to the inside of the cabin than its rear end.
[0058] The inner wall portion 22 is longer in the lengthwise direction of the vehicle than the outer wall portion 21, and thus, a front end of the inner wall portion 22 is positioned forward of the front end of the outer wall portion 21. An inner protrusion 22a protrudes from an inner surface of the inner wall portion 22 closer to the inside of the cabin. The inner protrusion 22a is configured to engage with an engagement recess 107d of the window frame 105.
[0059] An inner design lip 23 is formed at an end (a front end) of the inner wall portion 22 opposite to the bottom wall portion 20 to cover the front end of the inner wall portion 107c of the window frame 105 and an inner surface of the panel member 108 closer to the inside of the cabin. The inner design lip 23 extends from the front end of the inner wall portion 22 toward the inside of the cabin, and then extends rearward, and has a rear end configured to elastically come into contact with the inner surface of the panel member 108.
[0060] On an outer surface of the inner wall portion 22 closer to the outside of the cabin, an inner seal lip (a vertical seal lip) 24 is formed to be in contact with an inner surface of the window glass G facing the inside of the cabin. The inner seal lip 24 extends rearward, while curving, from the vicinity of the front end of the inner wall portion 22. When the window glass G comes into contact with the inner seal lip 24, the inner seal lip 24 is elastically deformed inward, i.e., warps toward the inside of the cabin, to be in close contact with the inner surface of the window glass G. Thus, sealability is obtained.
[0061] The belt line inner seal 30 shown in
[0062] As shown in
[0063] A space between a lower portion of the inner wall portion 31 and a lower portion of the outer wall portion 32 opens downward. Thus, a panel receiving groove 34 opening downward is provided for the belt line inner seal 30 so that the belt line 109 is inserted therein. The panel receiving groove 34 extends between the ends (front and rear ends) of the belt line inner seal 30 in the lengthwise direction of the vehicle.
[0064] A pair of inner catching lips 31a, 31a extending in the lengthwise direction of the vehicle is provided for an outer surface of the inner wall portion 31 closer to the outside of the cabin such that the inner catching lips 31a are spaced from each other in the vertical direction. Further, a pair of outer catching lips 32a, 32a extending in the lengthwise direction of the vehicle is provided for an inner surface of the outer wall portion 32 closer to the inside of the cabin such that the outer catching lips 32a are spaced from each other in the vertical direction. The inner and outer catching lips 31a and 32a elastically come into contact with the belt line 109 inserted between the inner and outer wall portions 31 and 32, i.e., in the panel receiving groove 34, thereby catching the belt line 109.
[0065] Further, an upper engagement portion 31b and a lower engagement portion 31c which are configured to engage with an attachment 121 extending from an upper portion of a door trim 120 are provided for the inner surface of the inner wall portion 31 closer to the inside of the cabin. The attachment 121 of the door trim 120 is configured to be vertically sandwiched between the upper and lower engagement portions 31b and 31c.
[0066] An upper belt line seal lip 32b and a lower belt line seal lip 32c, each of which extends in the lengthwise direction of the vehicle, protrude toward the outside of the cabin from an outer surface of the outer wall portion 32 closer to the outside of the cabin. The upper and lower belt line seal lips 32b and 32c are made of an elastic material just like the glass run 10, and are spaced from each other in the vertical direction. The upper and lower belt line seal lips 32b and 32c are inclined such that their outer end closer to the outside of the cabin is positioned higher than their inner end closer to the inside of the cabin.
[0067] When the window glass G comes into contact with the upper and lower belt line seal lips 32b and 32c, the upper and lower belt line seal lips 32b and 32c are elastically deformed, i.e., warp toward the inside of the cabin, and come into close contact with the inner surface of the window glass G facing the inside of the cabin. Thus, sealability is ensured. Further, a closed space S surrounded by the outer wall portion 32, the window glass G, and the upper and lower belt line seal lips 32b and 32c is formed.
[0068] Although not shown, the belt line inner seal 30 may include a core. The core may be U-shaped when viewed in section, for example, and can be buried in the inner wall portion 31, upper wall portion 33, and outer wall portion 32 of the belt line inner seal 30. The core may be made of a rigid material such as an aluminum alloy, steel, stainless steel, and a rigid resin (e.g., a resin containing talc or glass fibers).
[0069] Further, the belt line inner seal 30 is not limited to the one having the cross-sectional shape shown in
[0070] As shown in
[0071] More specifically, as shown in
[0072] A divider wall portion 25 extending vertically and protruding toward the outside of the cabin is provided between the upper and lower belt line seal lips 32b and 32c of the inner wall portion 22 of the rear vertical portion 13. The divider wall portion 25 divides a space surrounded by the automobile door seal 1 and the window glass G into a space closer to the rear vertical portion 13 and a space closer to the belt line inner seal 30. As shown in
[0073] In addition, as shown in
[0074] As shown in
[0075] Further, as shown in
[0076] As can be seen from the foregoing, in a situation where the upper and lower inner seal lips 24A and 24B are connected via the divider wall portion 25, the tip of the lower belt line seal lip 32c is fitted in the notch 25b and brought into contact with the peripheral edge of the notch 25b by the window glass G closed as shown in
[0077] On the other hand, when the window glass G is open as shown in
[0078] As shown in
[0079] In addition, as shown in
[0080] The front vertical portion 12 of the automobile door seal 1 is different from the rear vertical portion 13 in that it opens rearward when viewed in section. However, the front vertical portion 12 is configured fundamentally in the same manner as the rear vertical portion 13. The front end of the belt line inner seal 30 and the front vertical portion 12 are integrally molded with each other just like the rear end of the belt line inner seal 30 and the rear vertical portion 13. Although not shown, the front vertical portion 12 also has the divider wall portion and the connecting wall portion.
[0081] The automobile door seal 1 includes die-molded portions and extrusion-molded portions. For example, a portion surrounded by boundaries L1, L2, L3, and L4 shown in
[0082] Further, as shown in
Advantages of the Embodiment
[0083] Advantages of the rear vertical portion 13 and belt line inner seal 30 of the automobile door seal 1 provided for the front door 101 will be described below. Note that the advantages obtained by the front vertical portion 12 and the belt line inner seal 30, and those obtained by the automobile door seal 50 provided for the rear door 102 are substantially the same.
[0084] When the window glass G is open, an upper edge of the window glass G is positioned lower than the die-molded portion of the lower belt line seal lip 32c as shown in
[0085] To close the window glass G, the window glass G moves upward from the position shown in
[0086] Then, the window glass G further moves upward to reach the lower belt line seal lip 32c. In this embodiment, the divider wall portion 25, which is provided for the rear vertical portion 13, has the edge 25a closer to the outside of the cabin being inclined or curved such that its lower portion is positioned closer to the middle portion of the seal 1 in the lengthwise direction of the vehicle, and farther from the outside of the cabin, than its upper portion. Thus, the lower portion of the divider wall portion 25 is positioned away in the forward direction from the rear corner of the window glass G. As a result, the upper rear corner of the window glass G moving upward is not easily caught on the lower portion of the divider wall portion 25. This may improve the resistance of the automobile door seal 1 to wear by the glass.
[0087] As the window glass G further moves upward, the lower belt line seal lip 32c pushed by the window glass G is elastically deformed toward the inside of the cabin, and the tip of the lower belt line seal lip 32c is fitted in the notch 25b. Thus, the tip of the lower belt line seal lip 32c is allowed to escape toward the inside of the cabin, which may avoid an excessive increase in the sliding resistance of the window glass G. Moreover, the tip of the lower belt line seal lip 32c is fitted in the notch 25b to be in contact with the peripheral edge of the notch 25b, and the inner surface of the lower inner seal lip 24B closer to the inside of the cabin comes into contact with the edge 25a of the divider wall portion 25 below the notch 25b. Thus, the space R between the lower inner seal lip 24B and the inner wall portion 22 (shown in
[0088] Consequently, even if the sound and/or air inside the door body 104 of the front door 101 goes upward through the space R in the rear vertical portion 13, the sound and/or air hits the divider wall portion 25, and may be prevented from going to the inside of the belt line inner seal 30. In addition, the rear vertical portion 13 of the glass run 10 and the belt line inner seal 30 are integrally molded without leaving, between the rear vertical portion 13 and the belt line inner seal 30, any gap which could allow the sound and/or air inside the door body 104 to easily enter the cabin. Moreover, the connecting wall portion 26 may block the sound and/or air going upward through the space between the inner wall portion 22 of the rear vertical portion 13 and the lower inner seal lip 24B. This may reduce the chance that the sound and/or air will come to the side of the passenger, i.e., around his or her ear.
[0089] As can be seen from the foregoing, the first embodiment may improve the resistance of the automobile door seal 1 to wear by the window glass G sliding on the automobile door seal 1 when moving up or down, while enhancing cabin quietness.
Second Embodiment
[0090]
[0091] Specifically, the divider wall portion 27 is integral with the inner surface of the lower inner seal lip 24B closer to the inside of the cabin, and is configured to be displaced as the lower inner seal lip 24B is displaced. As shown in
[0092] On the other hand, when the window glass G is closed as shown in
[0093] The embodiments described above are merely exemplary ones in nature in all respects, and shall not be interpreted in a limited manner. Any variations or modifications falling within the range of equivalents to the claims to be described below are all encompassed within the scope of the present disclosure.
[0094] As can be seen in the foregoing, the seal for an automobile door of the present disclosure may be arranged to a front or rear door of an automobile, for example.