Pneumatic launching assembly
09752846 · 2017-09-05
Assignee
Inventors
Cpc classification
F41B11/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41B11/721
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pneumatic projectile launcher with improved valve opening and closing characteristics includes a trigger mechanism in communication with a valve assembly, preferably through pneumatic or mechanical means. This valve assembly consists of at least two members; the first is used to seal a single projectile in a barrel tube so as to accelerate the projectile with a gas pulse (“bolt”). The second member of the assembly is a valve member which controls the release of said gas pulse. The aforementioned pulse that propels the projectile out of the barrel (“forward”) also acts on a face of the valve member opposite the projectile, translating the valve member rearward to the original, closed position.
Claims
1. A pneumatic projectile launcher for launching a projectile, comprising: a. a barrel having a bore therein; b. a trigger mechanism; c. a projectile feed port; d. a breech for positioning the projectile that communicates with the projectile feed port and the barrel; e. a pneumatic valve assembly comprising: i. a pneumatic control valve; ii. a pneumatic gas pressure regulator; iii. a pneumatic gas supply chamber, wherein the pneumatic gas supply chamber receives gas at a fixed pressure from the regulator; iv. a bolt coaxial to the bore of the barrel wherein the bolt slidably communicates with the bore in a forward and rearward positions, the bolt comprising a first forward end and a second rearward end and an internal channel, wherein the bolt is initially secured within the pneumatic control valve assembly in a rearward position by gas from the pneumatic gas supply chamber and wherein the pneumatic gas supply chamber comprises gas, wherein said gas generates a rearward gas force pressure on the bolt to enable the breech to receive the projectile, wherein the bolt includes a bolt sail to generate rearward force from the rearward gas force pressure; v. a valve member in communication with the bolt, wherein the valve member comprises a compliant stop for engaging at least a forward surface of at least one internal ridge in the internal channel of the bolt to create a seal, wherein a forward force acting on the bolt exceeds a maximum holding force of the compliant stop to force the at least one internal ridge over and beyond the compliant stop, wherein the trigger mechanism is in communication with the bolt and the valve member and wherein the trigger mechanism communicates with the second rearward end of the bolt through an electronic control board; and vi. an infeed tube for feeding projectiles into the breech; and f. a device causing a rearward bias of the valve member within the bore.
2. The pneumatic projectile launcher of claim 1 wherein the device is selected from the group consisting of a spring, pneumatic control and a magnet.
3. The pneumatic projectile launcher of claim 1 further comprising a valve spring within the pneumatic valve assembly for providing a rearward bias to the valve member.
4. The pneumatic projectile launcher of claim 1 further comprising a permanent magnet within the pneumatic valve assembly to latch the valve member in the rearward position.
5. The pneumatic projectile launcher of claim 1 further comprising a valve forward stop within the pneumatic valve assembly to stop forward movement of the valve member.
6. The pneumatic projectile launcher of claim 1 wherein the valve member is made of aluminum.
7. The pneumatic projectile launcher of claim 1 further comprising a handle.
8. The pneumatic projectile launcher of claim 1 further comprising a secondary support handle protruding downwardly from the barrel.
9. A method of operating a pneumatic projectile launcher to launch a projectile, wherein the pneumatic projectile launcher comprises a barrel having a bore therein; a trigger mechanism; a projectile feed port; a breech for positioning the projectile that communicates with the projectile feed port and the barrel; a pneumatic valve assembly comprising a pneumatic control valve, a pneumatic gas pressure regulator, a pneumatic gas supply chamber, wherein the pneumatic gas supply chamber receives gas at a fixed pressure from the regulator, a bolt coaxial to the bore of the barrel wherein the bolt slidably communicates with the bore in a forward and rearward positions, the bolt comprising a first forward end and a second rearward end and an internal channel, wherein the bolt is initially secured within the pneumatic control valve assembly in a rearward position by gas from the pneumatic gas supply chamber and wherein the pneumatic gas supply chamber comprises gas, wherein said gas generates a rearward gas force pressure on the bolt to enable the breech to receive the projectile, wherein the bolt includes a bolt sail to generate rearward force from the rearward gas force pressure; a valve member in communication with the bolt, wherein the valve member comprises a compliant stop for engaging at least a forward surface of at least one internal ridge in the internal channel of the bolt to create a seal, wherein a forward force acting on the bolt exceeds a maximum holding force of the compliant stop, wherein the trigger mechanism is in communication with the bolt and the valve member and wherein the trigger mechanism communicates with the second rearward end of the bolt through an electronic control board; an infeed tube for feeding projectiles into the breech; and a device causing a rearward bias of the valve member within the bore, the method comprising: a. activating the triggering mechanism to generate a pneumatic bias to the bolt and the valve member, thereby causing the valve member and the bolt to move toward the breech, wherein the bolt and valve member are sealed together by means of their coaxial arrangement, and wherein movement of the valve member enables a flow a gas to communicate with the second rearward end of the bolt, thereby increasing the velocity of bolt actuation; and b. sealing the projectile infeed tube by movement of the bolt and valve member, wherein the second rearward end of the bolt is dislodged from the valve member by forcing the at least one internal ridge over and beyond the compliant stop, placing the second rearward end of the bolt in pneumatic communication with the pneumatic gas supply chamber to enable the gas to flow in a direct path from the pneumatic supply chamber to the projectile in the barrel thereby projecting the projectile through the bore of the barrel.
10. The method of claim 9 wherein the valve member is dislodged from the bolt by means of a valve forward stop.
11. The method of claim 9 wherein the gas flowing in a direct path from the pneumatic supply chamber to the projectile further acts upon the valve member thereby directing valve member to move in a rearward position with respect to the breech to reseat the valve member and stop gas flow from the pneumatic gas supply chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10) The accompanying drawings illustrate the construction of a preferred embodiment of this invention. Like elements in the drawings are represented by like numbers. “Rearward” or “backward” shall indicate the left of the page, whereas “forward” or “front” shall indicate the right side of the page.
(11) Referring to
(12) Referring to
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(14) Upon activation of the triggering mechanism 18 as illustrated in
(15) Referring now to
(16) The drop in attractive magnet force as the valve member 53 moves forward also ensures that the opening of the valve member 53, which increases the pressure on the bolt 50, does not cause the bolt's internal ridge 80 to fully slip over the compliant stop 82. For the system to function reliably, the forward force acting on the bolt 50 must exceed the maximum holding force of the compliant stop 82, in order to allow the bolt 50 to complete a full forward cycle. The maximum holding force of the compliant stop 82 must exceed the net rearward force on the valve member 53 in order to allow the bolt 50 to pull the valve member 53 forward until the valve member 53 engages with the valve forward stop 86.
(17) Referring now to
(18) Referring now to
(19) Referring now to
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(22) Referring to
(23) Referring to
(24) In operation and upon trigger 18 activation, the control board 64 sends an electrical signal to the solenoid-driven pilot valve (not illustrated) provided that the control board 64 determines a firing event is warranted. This shifts the solenoid operated pneumatic valve spool 74. The solenoid operated pneumatic control valve 62 puts the pneumatic sear volume 72 in pneumatic communication with the rear face of the bolt 50, simultaneously reducing rearward force and applying forward force to the bolt 50. The application of force to the pneumatic valve spool 74 may be accomplished by means of an electromechanical actuator or through pneumatic means. Upon deactivation of the motivating force on the pneumatic valve spool 74, the rest position is restored and air flows from the tank source through the regulator 54 to the pneumatic sear volume 72 located in front of the bolt 50. The rear of the bolt 50 is placed in pneumatic communication with atmosphere to allow the bolt 50 to return to the rearward position, allowing the breech 60 to receive a new projectile 21.
(25) The new configuration of the solenoid operated pneumatic control valve 62 puts the pneumatic sear volume 72 in pneumatic communication with the rear face 76 of the bolt 50, simultaneously reducing rearward force and applying forward force to the bolt 50. The communication between the pneumatic supply chamber 68 and the pneumatic sear volume 72 is eliminated. The ratio between the forward facing area of the bolt sail 70 and the rearward facing area of the bolt sail 70 defines the ratio of pressure at which the bolt 50 begins to move forward. The bolt 50 will move forward only as quickly as the solenoid operated pneumatic control valve 62 can flow gas to maintain the requisite pressure ratio.
(26) In a preferred arrangement, the bolt 50 is held in the rearward position by pneumatic pressure. The weight of bolt 50 is minimal through use of lightweight materials such as aluminum, magnesium, or machined polymer. When the trigger 18 switch is activated, the pressure is routed to the rearward end 50b of the bolt 50, simultaneously decreasing the rearward holding force acting on the bolt 50 and increasing the forward force on the bolt 50, driving the bolt 50 forward. The valve member 53 is actuated by a compliant stop 82 between the bolt 50 and valve member 53 that allows the force of the bolt 50 to be transmitted to the valve member 53. The weight of valve member 53 may be adjusted by the use of materials and the change in total valve member 53 volume, as the valve member 53 mass will affect how the momentum imparted backwards to cancel the momentum of the projectile 21. In the most preferred embodiment the valve member 53 is stainless steel. The bolt 50 seals the breech 60 only after the valve member 53 de-seats from the valve body 57. The valve member 53 may travel forward a small distance without de-seating, in order to prevent misfires caused by the bolt 50 becoming jammed on the projectile 21. The valve member 53 de-seats, exposing a path from the pneumatic supply chamber 68 to the rear of the bolt 50, increasing the pressure behind the bolt 50 to a maximum of the pneumatic supply chamber 68 pressure. Upon reaching the full forward travel of the valve member 53, the bolt 50 force is sufficient to cause the bolt 50 to pass over the compliant stop 82 and open a flow path to the projectile 21 by de-seating from the valve member 53. Upon closure of the valve member 53, the bolt 50 is subsequently driven rearward by controlled pneumatic pressure.
(27) In the preferred embodiment of the present invention, the bolt 50 and valve member 53, as well as the launcher 10, can all be machined from aluminum. The valve forward stop 86 can be machined from polyoxymethylene or a similar polymer.
(28) Other embodiments of bolt 50 or valve member 53 actuation are possible. For example, the bolt 50 may be exposed to a constant forward force from a slight imbalance of the valve member 53, and be actuated only by reducing a rearward holding force applied to the bolt 50. Another alternative embodiment would utilize a simple compression spring to reset the bolt 50, and rely only on the addition of pressure to the rear of the bolt 50 to drive the bolt 50 and valve member 53 forward. Another embodiment would initially apply a force to the valve member 53, driving both the valve member 53 and bolt 50 forward, until the pneumatic supply chamber 68 has been put in communication with the rear of the bolt 50. Another embodiment would utilize a constant forward force, either on the bolt 50 or on the valve member 53 as previously described, but utilize a sear plate to release the forward force to initiate the marker launching cycle.
(29) Acting in the manner described has multiple benefits. These benefits include cancellation of momentum imparted to the projectile 21 with momentum simultaneously imparted to the valve member 53, and very low gas consumption rates enabled by the use of high flow valves with very fast opening and closing times. In this case, the valve member 53 opening speed is wholly determined by the speed of actuation of the bolt 50, which is controlled by flow out of the pneumatic sear volume 72. The valve member 53 closing speed is determined by the pressure pulse acting on the projectile 21 and the mass of the valve member 53. This method of actuation has the additional advantage of a feedback mechanism that closes the valve more quickly as more force is applied to the projectile 21 via the same launching force acting in an opposite direction on the valve member 53. This feedback mechanism reduces the influence of external perturbing forces on the velocity of the projectile 21 leaving the barrel 16. Launching assemblies with low deviations from a desired velocity are desirable, as the trajectory of consistently launched projectiles is more predictable and more energy can be imparted to a projectile without risk of exceeding predefined velocity limits on a given shot. With the projectile 21 having already been fired, the electronic control board 64 may arbitrarily end the firing cycle. This allows for the use of manually operated pilot switches, giving the operator direct control over the position of the bolt, a desirable quality in the relevant market of the invention.
(30) All combinations of method steps as used herein can be performed in any order, unless otherwise specified or clearly implied to the contrary by the context in which the referenced combination is made.
(31) As used herein, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise.
(32) Numerical ranges as used herein are intended to include every number and subset of numbers contained within that range, whether specifically disclosed or not. Further, these numerical ranges should be construed as providing support for a claim directed to any number or subset of numbers in that range. For example, a disclosure of from 1 to 10 should be construed as supporting a range of from 2 to 8, from 3 to 7, from 5 to 6, from 1 to 9, from 3.6 to 4.6, from 3.5 to 9.9, and so forth.
(33) All patents, patent publications, and peer-reviewed publications (i.e., “references”) cited herein are expressly incorporated by reference in their entirety to the same extent as if each individual reference were specifically and individually indicated as being incorporated by reference. In case of conflict between the present disclosure and the incorporated references, the present disclosure controls.
(34) The devices, methods, compounds and compositions of the present invention can comprise, consist of, or consist essentially of the essential elements and limitations described herein, as well as any additional or optional steps, ingredients, components, or limitations described herein or otherwise useful in the art.
(35) While this invention may be embodied in many forms, what is described in detail herein is a specific preferred embodiment of the invention. The present disclosure is an exemplification of the principles of the invention is not intended to limit the invention to the particular embodiments illustrated. It is to be understood that this invention is not limited to the particular examples, process steps, and materials disclosed herein as such process steps and materials may vary somewhat. It is also understood that the terminology used herein is used for the purpose of describing particular embodiments only and is not intended to be limiting since the scope of the present invention will be limited to only the appended claims and equivalents thereof.