DEVICE AND METHOD FOR MOUNTING AND ORIENTING A SENSOR ON A SUPPORT
20170248451 · 2017-08-31
Assignee
Inventors
Cpc classification
G01D11/30
PHYSICS
International classification
Abstract
A device for assembling together at a determined orientation a sensor (3) with a thread (6) and a support (2) having a tapped hole (12), the device including a first threaded portion (9) adapted to co-operate with the thread (6) of the sensor and a second threaded portion (11), of pitch different from the pitch of the first threaded portion, and suitable for co-operating with the tapped hole (12) of the support. The device also includes a washer (14) presenting on one side a bearing face (15) for bearing against the sensor, and on its other side, a contact face (16) for contacting the support, the washer (14) being provided with a through bore (25) for mounting the assembly element, the washer and the element being mounted together by an assembly system (30) connecting them together in rotation about the longitudinal axis, while leaving them free to move in translation.
Claims
1. A device for assembling together at a determined orientation both a sensor (3) provided with a thread (6) and a support (2) having a tapped hole (12), the device comprising an assembly element (8) presenting a longitudinal axis (A) and including firstly, at one end, a first threaded portion (9) adapted to co-operate with the thread (6) of the sensor, and secondly, at its opposite end, a second threaded portion (11) adapted to co-operate with the tapped hole (12) of the support, the first and second threaded portions (9, 11) possessing thread pitches such that the ratio of the pitch of the second portion over the pitch of the first portion is not equal to 1, the device being characterized in that it includes a washer (14) presenting on one side a bearing face (15) for bearing against the sensor, and on its other side, a contact face (16) for contacting the support, the washer (14) being provided with a through bore (25) for mounting the assembly element so that the first threaded portion (9) is accessible from the bearing face (15) and the second threaded portion (11) projects from the contact face (16), the washer (14) and the assembly element (8) being arranged to include between them an assembly system (30) serving firstly to provide connection in rotation about the longitudinal axis between the assembly element (8) and the washer (14), and secondly freedom to move in translation along the longitudinal axis (A) between the assembly element (8) and the washer (14), the washer (14) including grip means suitable, when the washer lies between the sensor (3) and the support (2), firstly for enabling the washer (14) to be held stationary while the sensor is being turned relative to the washer, and secondly to enable the washer (14) to be turned with its contact face (16) in contact with the support (2) while the sensor (3) is held stationary.
2. A device according to claim 1, characterized in that the assembly system (30) between the washer (14) and the assembly element (8) comprises a male member (31) provided on the washer (14) or on the assembly element, and a complementary female member (33) provided respectively in the assembly element (8) or in the washer (14).
3. A device according to claim 2, characterized in that the male and female members (31, 33) are arranged between a zone of the bore in the washer and an intermediate zone (32) of the assembly element situated between the first and second threaded portions.
4. A device according to claim 1, characterized in that the washer (14) includes grip means, enabling the washer to be turned.
5. A device according to claim 1, characterized in that it includes at least one table expressing conversion ratios between firstly the offset angle (θ.sub.c) between the orientation occupied by the sensor (3) in the final tightened state and the orientation desired for the sensor, and secondly the angle through which the washer is to be turned relative to the sensor while the sensor is held stationary.
6. A device according to claim 1, characterized in that the washer (14) includes an abutment (35) limiting movement in translation of the first threaded portion projecting relative to the bearing face of the washer.
7. A device according to claim 1, characterized in that the washer (14) includes a shoulder (22) of diameter smaller than the diameter of the washer, and defining the contact face (16) for contacting the support (2).
8. A device according to claim 1, characterized in that the thread (6) of the sensor is presented by a blind tapped hole or by a threaded peg co-operating with the first threaded portion (9) of the assembly element (8) as presented respectively by a screw or by a blind tapped hole.
9. A method of assembling together at a determined orientation both a sensor provided with a thread (6) and a support (2) having a tapped hole (12), the method being characterized in that it comprises the following steps: mounting the sensor (3) on the support (2) using an assembly device (1) including a washer (14) having an assembly element (8) of longitudinal axis (A) passing therethrough, the assembly element presenting firstly a first threaded portion (9) projecting from a bearing face (15) of the washer and screwed to the thread (6) of the sensor, and secondly a second threaded portion (11) projecting from a contact face (16) of the washer (14) and screwed in the tapped hole (12) of the support (2), the washer (14) and the assembly element being constrained together in rotation about the longitudinal axis (A) by an assembly system (30), and being free to move relative to each other in translation along the longitudinal axis (A); ensuring that the sensor (3) is screw-tightened in a predetermined tightening state with the faces (15, 16) of the washer being in contact respectively with the sensor (3) and with the support (2); determining the angular offset between the orientation occupied by the sensor and the orientation desired for the sensor; loosening the sensor (3) while holding the washer (14) stationary; causing the washer (14) and the sensor (3) to turn relative to each other by turning the washer or the sensor while holding stationary respectively the sensor or the washer, through an angle for positioning the sensor with its desired orientation; and providing relative tightening between the sensor (3) and the washer (14) by causing the washer or the sensor to turn while holding stationary respectively the sensor or the washer, until the sensor occupies its final assembled position.
10. A method according to claim 9, characterized in that it consists in causing the washer (14) and the sensor (3) to turn relative to each other while holding the sensor (3) stationary and turning the washer (14) through an angle corresponding to the orientation angular offset (θ.sub.c) multiplied by a factor depending on the ratio between the pitches of the threaded portions of the assembly element, and in that it then consists in holding the washer (14) stationary while screwing the sensor (3) to its final tightened state.
11. A method according to claim 9, characterized in that it consists in causing the washer (14) and the sensor (3) to turn relative to each other while holding the washer stationary and loosening the sensor until it occupies the desired orientation, and in that it then consists in holding the sensor stationary at said orientation while screwing the washer until reaching the final tightened state of the sensor.
12. A method according to claim 10, characterized in that it consists in turning the washer (14) in a direction that depends on the ratio between the pitches of the threaded portions.
13. A method according to claim 10, characterized in that it consists in turning the washer (14) through an angle corresponding to the orientation angular offset multiplied by a factor equal to 1/(1−R), where R is equal to the ratio of the pitch of the second threaded portion (11) over the pitch of the first threaded portion (9).
14. A method according to claim 9, characterized in that it consists, in order to mount the sensor (3) on the support (2), in screwing the second threaded portion (11) of the assembly element (8) into the tapped hole (12) of the support (2) and in mounting the washer (14) on the assembly element (8) until the contact face (16) comes to bear flat against the support (2), with the first threaded portion (11) of the assembly element being accessible from the bearing face (15) of the washer (14) in order to enable the sensor to be screwed thereto.
15. A method according to claim 9, characterized in that it consists, for mounting the sensor (3) on the support (2), firstly in mounting the assembly element (8) in the washer (14) so that the first threaded portion (9) is accessible from the first face (15) of the washer (14) so as to enable the thread (6) of the sensor (3) to be screwed to the first threaded portion (9), and then in screwing the second threaded portion (11) of the assembly element (8) into the tapped hole (12) of the support (2) until the contact face (16) of the washer (14) comes to bear against the support (2).
16. Equipment, characterized in that it includes a sensor (3) assembled at a determined orientation on a support (2) by using a device (1) in accordance with claim 1.
Description
[0037] Various other characteristics appear from the following description given with reference to the accompanying drawings, which show embodiments of the invention as non-limiting examples.
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[0050] As can be seen more clearly from
[0051] The sensor 3 comprises a general body 4 presenting a bearing face 5. The sensor 3 has a thread 6 for mounting it on the support 2 by using the assembly device 1 in accordance with the invention. In the variant embodiment shown in
[0052] The sensor 3 may be of any suitable kind. In a preferred embodiment, the sensor 3 is a three-axis accelerometer. In this application, the support 2 is a machine having vibratory characteristics that are to be analyzed. In another possible application, the sensor 3 may be a camera suitable for being fastened on and oriented relative to the support 2.
[0053] The assembly device 1 of the invention includes an assembly element 8 such as a stud extending along a longitudinal axis A. The stud 8 includes, starting from one end, a first threaded portion 9 for co-operating with the thread 6 of the sensor 3. In the example shown in
[0054] Starting from its end opposite to the end provided with the first threaded portion 9, the stud 8 has a second threaded portion 11 suitable for co-operating with a tapped hole 12 formed in the support 2. A particularly advantageous application of the invention lies with the tapped hole 12 of the support 2 being a hole that is blind or difficult of access.
[0055] The second threaded portion 11 of the stud 8 has a thread of nominal diameter N.sub.s and of pitch P.sub.s. According to a characteristic of the invention, the first and second threaded portions 9 and 11 possess thread pitches such that the ratio R of the pitch P.sub.s of the second portion over the pitch P.sub.c of the first portion 9 is not equal to 1. In a preferred variant embodiment, the ratio R is strictly greater than 1. In the description below, the pitches of the first and second threaded portions 9 and 11 of the stud are considered to be handed in the same direction so that they are tightened clockwise. Naturally, in another embodiment, the pitches of the first and second threaded portions 9 and 11 could be oppositely handed.
[0056] The assembly device 1 of the invention also includes a washer 14 presenting on one side a “bearing” first face 15 for bearing against the bearing face 5 of the sensor 3, and on the other side, a “contact” second face 16 for making contact with the support 2. The first and second faces 15 and 16 extend in mutually parallel planes.
[0057] The washer 14 is advantageously grippable in order to be capable of being turned or held stationary, as explained in greater detail in the description below. For this purpose, the washer 14 is arranged to present manual or mechanical type grip means. The grip means of the washer 14 enable the washer to be turned. For example, as grip means, the washer 14 may include flats 18 and/or knurling 19 arranged on the edge face 21 of the washer 14. The washer 14 thus presents an edge face of sufficient size to enable flats to be made that are suitable for co-operating with a driver tool such as a wrench. Likewise, the knurling 19 provided on the edge of the washer is suitable for enabling it to be gripped manually by an operator.
[0058] According to a characteristic of the invention, the washer 14 is provided with a through bore 25 opening out into both of its first and second faces 15 and 16. The bore 25 presents a diameter enabling it to receive the stud 8. Thus, the stud 8 may be inserted inside the bore 25 so that the first threaded portion 9 can project from the first face 15, while the second threaded portion 11 can project from the second face 16. In this way, and as can be seen more clearly in
[0059] In the example shown in
[0060] According to a characteristic of the invention, the washer 14 and the stud 8 are mounted together using an assembly system 30 ensuring they are constrained to turn together about the longitudinal axis A of the stud, while allowing them to move in translation along the longitudinal axis A. The washer 14 and the stud 8 are arranged so as to include an assembly system 30 serving firstly to connect together the washer 14 and the stud 8 in rotation about the longitudinal axis A, and secondly so as to allow the washer 14 and the stud 8 to move freely in translation along the longitudinal axis A. Thus, the assembly system 30 constitutes a sliding connection serving firstly to ensure that a turning force applied to the washer 14 drives corresponding turning of the stud 8, and secondly allowing the stud 8 to move in translation relative to the washer 14 along the longitudinal axis A.
[0061] This assembly system 30 may be made in any appropriate manner. For example, the assembly system 30 may comprise a male element 31 extending radially through the stud 8 in an intermediate zone 32 of the stud that is situated between the first and second threaded portions 9 and 11.
[0062] The male element 31 serves to co-operate with a female member 33 of complementary shape arranged in the washer 14. This female member 33 is arranged in a zone of the bore 25 in the washer to have a profile and a section that are complementary to the male element 31, ignoring clearance.
[0063] In the example shown in
[0064] In a preferred embodiment, the washer 14 includes an abutment 35 limiting the movement in translation of the first threaded portion 9 projecting from the first face 15 of the washer 14. It should be understood that this abutment limits the extent to which the threaded portion can be extended from the first face 15, thereby limiting the extent to which the stud can be engaged in the blind tapped hole 6 of the sensor. The abutment 35 thus serves to avoid damaging the sensor by tightening the stud excessively inside the sensor 3.
[0065] In the example shown in the drawings, the abutment 35 is provided by the bottom of the slot, i.e. the female member 33. The female member is arranged starting from the second face 16 of the washer 14 to extend over a determined depth that allows the stud to slide freely relative to the washer.
[0066] In a preferred embodiment as shown in
[0067] The assembly device 1 of the invention makes it easy to mount the sensor 3 with a determined orientation on a support 2 using either of two procedures, each essentially comprising two stages, namely an assembly stage proper in which the sensor is assembled on the support, and a stage of adjusting the orientation of the sensor on the support in order to obtain the final assembled position with the recommended tightening torque.
[0068] The first procedure consists in fitting the support 2 with the stud 8 and the washer 14 prior to mounting the sensor, while the second procedure consists in fitting the sensor 3 with the stud 8 and the washer 14 prior to mounting it on the support 2.
[0069] The first procedure consists in fitting the support 2 with the stud 8 and the washer 14. Thus, and as can be seen more clearly in
[0070] It should be observed that when the washer 14 includes an abutment 35, the washer 14 may be turned in order to turn the stud 8 so as to screw it into the support 2 so as to cause the contact face 16 of the washer to bear against the support 2. Furthermore, as shown in
[0071] The mounting method then consists in putting the sensor 3 into place on the support 2 that has already been fitted with the stud 8 and the washer 14. For this purpose, the sensor 3 is moved towards the support 2 in order to cause the first threaded portion 9 of the stud to co-operate with the blind tapped fastener hole 6 (or the threaded fastener peg 6) of the sensor 3. While the sensor 3 is being screwed onto the stud 8 (arrow F in
[0072] In the position shown in
[0073] Nevertheless, the sensor 3, which is mounted on the support 2, does not necessarily have the right orientation, so it may be necessary to perform a stage of adjusting the orientation of the sensor relative to the support 2.
[0074] This stage of adjusting the orientation of the sensor 3 consists in determining the angular offset θ.sub.c between the orientation occupied by the sensor 3 and the orientation desired for the sensor 3. As can be seen more clearly in
[0075] For this purpose, the method consists in loosening and then partially unscrewing the sensor 3 while holding the washer 14 stationary (
[0076] As can be seen more clearly in
[0077] If necessary, this adjustment stage may be performed several times over in succession in order to reach an accurate final adjustment.
[0078] According to an advantageous characteristic of the invention, a table is established expressing conversion ratios between firstly the value of the offset angle between the orientation occupied by the sensor in the final tightened state and the orientation desired for the sensor, and secondly the angle θ.sub.R through which the washer 14 should be turned relative to the sensor while it is held stationary.
[0079] Thus, as a function of the turning angle needed to bring the sensor into the correct orientation, it is possible to know the value of the angle through which the washer needs to be turned on the basis of knowledge concerning the pitches of the threaded portions 9 and 11 of the stud 8. For example, if the pitches of the first and second threaded portions 9 and 11 are respectively 1 millimeter (mm) and 1.25 mm, then the ratio of the pitch of the second threaded portion 11 over the pitch of the first threaded portion 9 is equal to 1.25. Thus, the turning angle θ.sub.R for the washer 14 is equal to θ.sub.c×1/(1−R), i.e. is equal to −4×θ.sub.c. In this example, if the orientation of said angle θ.sub.c is equal to 15°, then the washer needs to be turned through −60°, i.e. 60° in the direction opposite to the direction in which the sensor is turned. In similar manner, if the angle θ.sub.c is equal to 60°, then the washer needs to be turned through −240°, i.e. 240° in the direction opposite to the direction in which the sensor is turned. As explained above, the washer 14 is turned in a direction that depends on the ratio between the pitches of the threaded portions 9 and 11.
[0080] A table giving the conversion ratios can thus be defined for each type of stud 8 presenting pitches taken from a given range in order to make it possible to match the various pitches of the tapped holes 6 and 12 of the sensor and of the support.
[0081] The method consists in turning the washer 14 in a direction opposite to the direction in which the sensor needs to be oriented in order to occupy the correct orientation. After the washer 14 has been turned through the corresponding angle, the washer 14 is held stationary in position (arrows F1 in
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[0083] The method thus consists in mounting the stud 8 in the washer 14 so as to enable the first threaded portion 9 to project from the first face 15 of the washer 14 (
[0084] In a preferred embodiment, tightening is continued until the abutment position, i.e. until the male member 31 comes into contact with the abutment 35 (
[0085] The method then consists in putting the sensor 3 fitted with the stud 8 and the washer 14 into place on the support 2. It should be observed that in the mounted position, the second threaded portion 11 projects from the washer 14 that is fastened on the sensor (
[0086] As can be seen more clearly in
[0087] In this position, as shown in
[0088] This stage of adjusting the orientation of the sensor consists in determining the angular offset between the orientation occupied by the sensor 3 and the orientation desired for the sensor 3. By way of example, it is assumed that the sensor 3 is angularly offset by an angle θ.sub.c relative to the desired direction T (
[0089] The method consists in loosening the sensor 3, while holding the washer 14 stationary against turning. Thus, as shown in
[0090] The assembly device of the invention thus makes it easy to assemble a universal sensor provided with a blind tapped hole so that it has a determined orientation relative to a support. The assembly device of the invention guarantees rigid and effective assembly between the sensor and the support. The sensor 3 fastened on a support 2 using the assembly device 1 together form equipment that can be used in various technical fields.
[0091] The invention is not limited to the embodiments described and shown, since various modifications can be made thereto without going beyond its ambit.